7 Questions You Should Know Prior To Asking For Packing Equipment Quotation
Think it is time to contact a packaging computing device producer for a fee quote? Great, let's talk. But first, take some time to make certain the high-level parameters of your venture are defined. Here's why.
Packaging desktop producers want to recognize very unique small print of your assignment in order to furnish the most correct pointers and pricing. Packaging gear is no longer generally 'off-the-shelf'; every computing device is tailor-made to the special specs of the customer. What this skill for you: Be organized for a bunch of questions when asking for a packing desktop quotation.
To assist you get started, this is a listing of 5 frequent questions you can expect, and recommendations for arriving at the answers.
1. Do you use premade pouches or rollstock film ?
A flexible packaging machine can either form your bags from a large roll of plastic film (called rollstock), or it can fill and seal bags that are already made. Both packaging material types are purchased through a film supplier, which is a company that specializes in creating or converting packaging films and bags.
Here's the difference between the two formats:
Rollstock film is a giant spool of flat plastic packaging movie wrapped round a hole core. This massive roll of movie is shaped by way of a packaging computer into the bag fashion of your choice. In general, rollstock movie is the most reasonably priced desire and can be processed at greater speeds.And the rollstock film normally for vertical packaging machine and flow packaging machine (including rotary packaging machine and box-mottion packaging machine).
Premade baggage are prefabricated by means of a movie supplier, which means they arrive at your facility already fashioned into a bag shape. A packaging computing device then fills and seals these bags. In general, the fee per bag for premades is greater however offers a extra top rate completed look. The premade bag solely bagging computer or vertical packaging machine，this variety of bundle appears greater luxury, however have constrained application, perhaps one computer simply for solely one product.
2. What are your package styles ?
Many exclusive bag patterns can be produced on bendy packaging machines. Below is a quick precis of the most famous types:
① Pillow luggage are the most widely-used and good value packaging format, comprised of two flat panels sealed collectively on the pinnacle and backside with a vertical seal down the back. Think bread bags or small packets of biscuit/ chocolate bar, cereal bar in the supermarket.
② Doypacks are stand-up pouches with an oval-shaped base. This top rate bag kind is turning into increasingly more famous for area of expertise meals products.
③ Quad seal luggage have a rectangular backside and can stand unassisted. This bag kind has two aspect gussets and two panels joined collectively with 4 vertical seals, imparting a greater structured bag and modular look. Quad seal luggage are regularly observed in the top class area of the espresso aisle.
④ Flat backside baggage are comparable to quad seal bags, proposing two gussets, however solely have a single vertical seal. Coffee luggage are regularly this style.
⑤ Gusseted luggage are comparable to pillow baggage however have aspect gussets, supplying extra interior space.
⑥ Three aspect seal luggage are flat pouches sealed on three sides.
Sachets are small, flat 4-side sealed packets. Think small single-serving packets of sugar and ketchup.
⑦ Stick packs are very slender pillow bags, used for matters like single-serve drink mixes.
⑧ Secondary pack. Also named group package, means after inner package. The packaging machine package those small bags into one bigger bag.
3. Do you have any packaging speed requirements ?
Packaging desktop speeds symbolize how many completed baggage can be done with the aid of the tools in a positive duration of time. Speeds are commonly given in luggage per minute (bpm). This wide variety represents how many completed baggage the laptop can entire per minute.
The packaging computing device speeds potential for your unique challenge will rely closely on your product and its properties, your plant environment, your bag type, the ability of tools operators, and how a whole lot you are inclined to spend.
If you have a intention of a positive wide variety of baggage per hour, day, week, or year, run the math to calculate the equal baggage per minute. In general, if your manufacturing necessities are intermittent or are solely a handful per minute, you would possibly be higher served with a semi-automatic or guide packaging process. A absolutely automatic answer would be overkill, each in pace and cost.
4. What are your bag requirement ?
Knowing the actual specs of your baggage is vitally necessary to spec the excellent tools and grant you with an correct packing computing device quotation.
Each packaging laptop has pre-defined parameters, and your bag sizes and sorts will be what informs the tips of the packaging computer manufacturer. Here's the data packaging machine supplier will ask for:
① Package dimensions. For flat bags, width and size are all it is necessary. For baggage that have gussets or stand up, width, length, and depth are required.
Package weights or volumes. For solids and powder products, how heavy is your stuffed package? For liquids, what is the extent of the crammed package?
② Legal requirements. Does your country, state, or neighborhood authorities require you adhere to sure bundle specifications? For instance, in the pharmaceutical and criminal hashish industries, child-resistant closures are generally required.
Most world packaging desktop producers signify their parameters in metric gadgets (usually mm or mL), however imperial gadgets in inches, ounces, and kilos are high-quality as well.
5. What are your product specifications ?
An computerized packaging machine have to additionally be tailor-made to the specs of your product. Apart from a familiar description of your product, assume the following questions about its bodily properties:
① Solids: What is the common piece dimension (dimensions) and weight? Is the product sticky, dry, fresh, or frozen? What kind of shape, square, rectangle, round, bar or flat?
② Liquids: What is its viscosity? (More on beverages and viscosity here)
③ Powders: What is its bulk density? Does the product waft freely? (More on powders and bulk density here)
④ Filling temperature: When your product is stuffed into bags, will it be hot, frozen, or room temperature? (Expressed in levels C or F)
⑤ With container: Does your product have a plastic box/ tray inside? Or other container?
6. What kind feeding way you need? Or what is your packaging machine budget ?
Normally, the packaging machine have two kind of feeding method.
(1) Semi-automatic packaging machine: This type packing machine need worker manual feeding the product on the infeed conveyor. And the packaging speed normally depends on the worker feeding speed. For example, the ZP-500SG can run 250 bags per minute, but only 3 workers. The speed might be only 100 bags per minute.
(2) Automatic feeding type: Means the packaging machine can automatic connect with production system, so automatic packaging system don’t need any worker feeding products. The packaging speed is fast can meet customers’ production capacity.
7. If need fully automatic packaging system, then still need more data,
① Production situation. T he product come out in order or disorder? The goods come out how many rows? Or only one rows? If have production video for supplier reference will be better.
② Factory layout. Do you have enough space for the packaging system, how to connect with the exiting producing line? If you have the factory layout in CAD format, the packaging machinery supplier can add the drawing on your workshop. Then you can plan your factory more perfectly and reasonable.
③ Extra machines. Do you need to add metal detector or weight checker? Do you need to finished conveyor to help sorting the goods, then it’s better for the outer package or carton package.
After offering those specific data, the packaging equipment supplier will base on your product character and capacity offer the best model for you. If you have the budget range can share with them also. Because different configuration or machine parts brand, the price will be differ.