Automatic Cookie Packaging System Performance
Without a doubt, the food industry is one of the fastest growing industries of all time. This requires many responsibilities - from the speed of food production to the constant maintenance of high food quality. This industry is highly competitive, which means your business must always be 3 steps ahead to stay ahead in the food market. The good news is that this can be achieved with automated food packaging systems capable of handling large volumes of product at high speed to meet supply chain demands. In fact, research from the Packaging and Processing Technology Association shows that almost a third of food processors already use robotics in their facilities. According to another survey conducted by the organization, 94% of food packaging operations have been carried out using robots in recent years.
What Is Automated Food Packaging?
The food packaging process can be divided into two main stages – primary packaging and secondary packaging. At the primary packaging stage, raw foods should be wrapped or sealed. In the second stage, the products are packed in smaller boxes or packages, which are then placed in larger boxes and palletized for distribution. Using vision-guided robotic arms, automated guided machines, delta robots, and other advanced inspection systems, food production companies can increase the efficiency of their operations. But what other benefits does automated food packaging offer? What are the benefits of automated food packaging?
1. Higher yields in less time
When there is a need to speed up the production process or produce more products, an automated packaging system is a better solution than hiring additional workers. Automated systems and robots offer significant advantages over traditional food processing methods. For example, food packaging robots are able to repeat a specific task over and over again with little change in precision. Unlike human workers, these machines never tire, allowing for a continuous pace of work. This balance of accuracy and speed has been proven to improve the performance of food production companies while maintaining industry standards for packaged items.
2. Improve food security
Despite rising food safety standards, illnesses caused by contaminated food are still very common, even in developed countries. Food production companies can improve this critical situation by introducing automated packaging machines in their factories. You might be wondering - but how does this help? Well, food packers, especially those who work with raw products, can easily spread different types of bacteria from one product to another, or from one factory area to another, etc. Therefore, by reducing human contact when packaging food, food-related businesses can significantly reduce the risk of food contamination. Automated food packaging machines are installed in one location, reducing the risk of carrying bacteria from elsewhere. Of course, there is still a small risk of cross contamination if these machines are not cleaned properly, however, the risk is greatly reduced by following all necessary hygiene requirements.
3. More precise operation
Humans make mistakes, it's inevitable. However, in many cases this can be prohibitively expensive for the business. This is why quality assurance is essential for organizations involved in the production and packaging of food. Reducing all possible errors and defects is the most effective way to increase revenue and efficiency. The best solution to achieve this is an automated packaging system. More accurate weight calculations significantly reduce product waste, and proper labeling is among the most common human errors that these automated food packaging machines can easily prevent.
Food packaging requirements
Food packaging lines are an integral part of food products. As one of the main components in the food industry, smart food packaging systems can protect food from biological, chemical and physical damage caused by external factors when it leaves the factory for consumers. The designed packaging solutions also maintain the stability of the food itself. In addition, the best food packaging systems facilitate food consumption, show the appearance of the food first, attract the image of the consumer, and its value goes beyond the cost of materials. Therefore, the food packaging system process is also an integral part of food manufacturing system engineering and has certain requirements for food packaging.
1. Automated food packaging should meet process requirements, have good adaptability to packaging materials and containers, and ensure production quality and efficiency.
2. The food packaging line must meet the hygienic requirements and have a reliable control device for the conditions required by the packaging;
3. For single product, select special packaging line equipment, at the same time, select multifunctional packaging line equipment for products of same specification and variety;
4. The intelligent food packaging system requires advanced technology, stable and reliable work, and low energy consumption, which can improve workers' working conditions and reduce labor intensity.
What makes packaging efficient and effective ?
Sometimes the problem with the packaging process is the food packaging line. This may be due to budget changes. However, investing in packaging equipment systems means reducing costs in other areas, such as labor and product damage. You're more likely to see this improvement over time, but new technologies in smart packaging systems provide a faster return on investment. If you are unsure of the specifics of your industry, many companies choose to hire a packaging professional to audit their food packaging line and recommend changes to meet their needs, which can better ensure the efficiency of food packaging.