Excellent Performance of Automatic Packaging System Line

How do automatic food packaging machine work？

In the industrial production process, the production performance of the automatic packaging system line has been proved to be greater than that of several independent production equipment. This is the result of the interaction and complementarity of the performance of various equipment. The latter part of the entire packaging line means that the packaging industry takes into account the benefits of the overall performance of the equipment and develops an industrial solution to optimize the total cost and maximize the overall efficiency of the equipment.

Definition :

Compared with a single independent mechanical equipment, the entire packaging line saves a lot of manual operations, greatly reduces various production problems caused by improper manual operations, and helps companies reduce waste, improve efficiency, and increase profits. The entire packaging line generally includes any combination of the following automatic packaging equipment according to the company’s products and requirements: automatic pillow packaging, heat shrinkable film packaging machine, carton forming machine, pick and place cartoning machine, pallet forming machine, pallet packaging machine, sealing Box machine, wrap-around box packer, automatic side push box packer, semi-auto side push box packer, manipulator box packer, layer-by-layer push palletizer, 4-way rotary palletizer, manipulator type Palletizers and so on. Its application fields are also very extensive, and are widely used in food, medicine, dairy, beverage, daily chemical, electronic products and other fields. The packaging production line is a whole, and it works normally only when its various parts, namely equipment, conveyor belt and peripheral equipment, are operating normally at the same time.

The automatic packaging machinery also named automatic packaging solution or system, which design exactly according to product character, capacity, factory layout and customer requirements.

Working principle：

The so-called packaging line is the combination of independent automatic or semi-automatic packaging equipment, auxiliary equipment, etc. according to the order of the packaging process, so that the packaged items enter from one end of the line, pass through different packaging equipment, and the packaging materials are added at the corresponding packaging station , The packaged products are continuously output from the end of the assembly line. In the packaging line, workers only participate in some auxiliary packaging operations, such as sorting, conveying, and packaging container supply.

In terms of the composition of the entire packaging line, all automatic packaging production lines are composed of the most basic process equipment-automatic packaging machines and auxiliary equipment (conveying devices, etc.) that connect the automatic packaging machines, and rely on the push control system to complete a determined work cycle . Among them, auxiliary devices and automatic control systems are important signs that distinguish between assembly lines and automatic production lines.

Classification：

1. Base on industry, the automatic packaging machine divides as:

①Bakery automatic packaging system. The bakery industry including swiss roll, layer cake, bread, cup cake, mamon, hamburger and bakery with plastic tray/box. This kind of food industry produce by baking oven, so food normally comes out in order with certain distance, such as swiss roll, layer cake, cup cake. However, if product needs chocolate coated or manual feeding, the food will become disorder.

So there will be two kinds of packaging system for those bakery product.

A: Sink type packaging machine. ( Come out in order )

B. Columnar type packaging machine. (Disorder one)

The difference of those two types is the big platform not the same.

②Biscuit packing machinery. Biscuit industry includes cookies, cracker, wafer, waffle, egg roll, hand cake and wafer stick. According the biscuit character, will have totally different packaging solution. And base on the package style, the packaging machine will divide as below:

A. Flow packaging machine

B. Vertical packaging machine

C. On edge packaging machine

③Confectionery automatic packaging line. Mochi and marshmallow packaging solution will use the down film type packaging machine, because mochi and marshmallow is very soft.

④Commodity automatic packaging system. Soap bar packaging system normally connect will the soap cutting machine, the packaging speed can up to 400 bags per minute.

⑤Rice bar packaging machine. Rice bar, cereal bar, caramel treats, rice krispy treats and the peanut chikki are make by cutting machine and be a little sticky. So all those products are in the sticky food industry or cutting food industry. The character is a little sticky or very sticky. If need to use automatic packaging machine, need to make sure all products are cutted. In other words, those single product won’t stick together, even can not be separated by hands. This is very important when you choose a peanut bar making machine. Or you can consult the packaging machine supplier, who also familiar with the making machine supplier also. You can send the suppliers’ similar video for reference. (Email: lotuspack@ruipuhua.com )

 For the packaging machine, there is one special device for this sticky food industry named separator.

⑥　Tray automatic erecting and packaging system. This type of automatic packaging system is design for the goods with a plastic tray or box inside the package. So this packaging line will have tray automatic separating and erecting unit. This packaging system can package the tray with single product or with 2-6 pcs products. The more product the difference of the system will increased more. So the price will be increased also.

For the plastic tray or box, the tray automatic separating unit have some strict requirements, then those tray can be easier to sucking down by the cylinder. If you want to know those requirements about the plastic tray, you can check this article or email us. (lotuspack@ruipuhua.com )

How to get a suitable plastic box/tray for the packaging machine or tray dispenser?

Click the picture for more information

⑦　Carton packaging machine.

⑧　Robot and packaging system.

2. According to package type divides as below:

①　Inner package

②　Outer package/ secondary package

③　Paper box package

④　Carton package

⑤　Bagging machine.

Structure and composition：

1. Platform. This part normally connect with producing equipment, like the cooling conveyor. So need to offer conveyor size to packaging machine supplier, including the width and height. For the products comes out in order with certain distance, the sink type platform will be much better.

2. Transit conveyor. This will help change product direction and deliver to the sorting unit.

3. Storage conveyor.

4. Sorting unit

5. Flow packaging machine. The flow packaging equipment will be choice according to the product character. For example, the sticky and soft good will use the down film packaging machine. Other standard product use upper film packaging machine. If look for luxury packaging machine, can consider the box-motion packaging machine.

Auxiliary equipment：

1. Date printer.

2. Nitrogen charging device.

3. Guesset device.

4. Metal detector.

5. Weight checker.

Top 20 famous packaging machine factory recommendation:

1. RUIPUHUA packaging machine, who has almost 20 years experience and one of the membership of the industry-standard maker in China.

2. AETNA GROUP

3. BARRY-WEHMILLER COMPANIES, INC.

4. Coesia S.p.A.

5. CKD GROUP

6. Fres-co System USA, Inc.

7. Ishida Co. Ltd.

8. Krones AG

9. OPTIMA Packaging Group GmbH

10. Barry-Wehmiller Companies

11. PFM Packaging Machinery

12. ADELPHI PACKAGING MACHINERY:

The Adelphi Group of Companies provide a large vary of packaging & processing equipment and tools to a range of exclusive industries, which include cosmetics and private care, meals and beverage, pharmaceutical and healthcare, laboratory and research, agrochemical, family chemical, e-liquids and more. The Adelphi Group of Companies has grown organically and via a handful of strategic acquisitions, nowadays comprises 4 unbiased however complimentary divisions; Adelphi Manufacturing, Adelphi Coldstream, Adelphi Masterfil, and Adelphi Healthcare Packaging.

13. KRONES AG:

Krones is engaged in planning, developing, and manufacturing machines and entire traces for the fields of processing, filling, and packaging solutions. The employer operates thru three commercial enterprise segments, specifically Machines and Lines for Product Filling and Decoration, Machines and Lines for Beverage Production/Process Technology, and Machines and Lines for the Compact Class.

14. FUJI MACHINERY:

FUJI MACHINERY has been a dedicated producer persistently making efforts to improve packaging technology, as properly as to the manufacturing and income of packing machinery. FUJI's first packaging laptop used to be a caramel wrapping computer that went on sale in 1948. After that, we endured to create packaging equipment for meals and different a number of products, and nowadays we have grown to be acknowledged as "Technological and High-quality FUJI", a main organisation in the packaging equipment industry.

15. BERHALTER AG:

BERHALTER is the range one enterprise in die-cutting.  The identify BERHALTER is synonymous with the manufacturing of progressive and personalized die-cutting systems. BERHALTER is the world’s solely producer of flatbed die-cutting machines with its very own tool-making shop. With its high-performance die-cutting machines and a professional for die-cutting tools, it affords tailored offerings – a hundred percent Made in Switzerland. Consequently, the vary of utility for BERHALTER die-cutting structures is aware of no bounds – structures that permit each complex lid and label geometries as nicely as a large vary of exceptional substances to be optimally processed and die-cut to perfection.

16. SCAGLIA INDEVA SPA:

A modern cloth managing device that approves masses of up to 320 kg to be lifted and moved totally effortlessly. Scaglia SpA used to be the first Company to be awarded with the UNI EN ISO 9001:1994 Quality System Certification (today ISO 9001.2008) for the design, manufacturing and sale of cloth dealing with systems. In 2004, Scaglia Spa cut up and the former Material Handling Division grew to become Scaglia INDEVA SpA.

Scaglia Indeva is a world category chief in the graph and manufacturing of country of the artwork industrial manipulators, fabric dealing with structures and lean manufacturing solutions. The manipulators through INDEVA are the perfect answer for dealing with reels, cases, drums, bottles, etc.. in a quick, ergonomic and secure way. They are used, for example, to load reels unto shrink-wrapping machines, or to sell off cardboard instances from the palletizer. They are current global with a community of branches, distributors and agents.

17. WEST ROCK:

We’re extra than a supplier: we’re a companion that affords a aggressive advantage, a companion that can supply regular first-class and optimum service, a accomplice that fuels innovation to foster real, sustainable growth.

We have a lengthy records of entrepreneurship, management and innovation. That records consists of game-changing trends in papermaking, packaging format and retail solutions, as nicely as strategically constructing and strengthening our company's competencies over time.

With operations round the world and know-how in each purchasing category, we focal point on working with manufacturers to assist them win throughout the board through imparting an unbeatable portfolio of paper and packaging products. We’re constructing unbeatable packaging options together.

18. EUROMAC COSTRUZIONI MECCANICHE S.R.L:

Euromac is the largest and most skilled producer of Slitter Rewinder in Italy and one of main suppliers worldwide. Producing relatively technological machines like slitters rewinder for plastic films, laminates, paper, aluminium foil and different substances for meals and non-food bendy packaging.

19. BOSCH PACKAGING MACHINERY:

Bosch Packaging Technology division is one of the main suppliers of technique and packaging technology. At over 30 places in greater than 15 nations worldwide, a highly-qualified body of workers develops and produces entire options for the pharmaceuticals, food, and confectionery industries. These options are complemented with the aid of a complete after-sales carrier portfolio. A international provider and income community gives clients with nearby factors of contact.

20. MITSUBISHI ELECTRIC CORPORATION:

Mitsubishi Electric Corporation (TOKYO: 6503) is a identified world chief in the manufacture advertising and income of electrical and digital tools used in statistics processing and communications, house development and satellite tv for pc communications, customer electronics, industrial technology, energy, transportation and constructing equipment. Embracing the spirit of its company statement, Changes for the Better, and its environmental statement, Eco Changes, Mitsubishi Electric endeavors to be a global, main inexperienced company, enriching society with technology. The enterprise recorded consolidated crew income of US$ 38.8 billion。

The fully automatic packaging machine normally is customized according product size, character,capacity, production situation and factory layout. So different industry, the automatic packaging machine type will be differ also.