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How to Choose a good soap bar machine and packaging machine?
Soap bar machine and packaging machine
With the development of human civilization, soaps and detergents have come to be a large section of the market and our every day lives. Since the invention of soaps and detergents, the machines used to manufacture them have additionally developed a lot. Ruipuhua Machines, a main identify in the world of cleaning soap making machines’manufacturers and suppliers, presents world category machines for the industrial manufacturing of soap.
Keeping in thinking the wishes of enterprise agencies in cleaning soap making industry, we have designed a vary of machines that are robust, least expensive and durable. With the highest quality use of boost improvement in the area of technology, our engineers have created a huge vary of machines for the manufacturing of all types of soaps.
Toilet Soap Finishing Line
Toilet cleaning soap ending line is an aggregate of tools used at various degrees in the manufacturing of soap. Soap ending consists of various working tiers inclusive of pre-refining, mixing, refining and extrusion, cutting, stamping and packaging.
We provide a whole restroom cleaning soap ending traces to produce completed loo soap. They are outfitted with auto batching gadgets to keep away from errors in batch variation. The manufacturing capability of our tools varies from 50kg/hr to 5000kg/hr. We have a stigma mixer, Triple Roll Mill, Extruder, Online Cutter, Auto Stamping Machine, and Packing Machine.
Toilet Soap Processing Line
Toilet/laundry cleaning soap manufacturing includes a range of processing activities. Manufacturing of loo cleaning soap contains the method of saponification and neutralization which includes taking cleaning soap noodles as uncooked substances and mixing them. Our bathroom cleaning soap processing line gives entire mechanization for saponification the usage of rather correct sensors managed by means of PLC programmed operations.
For the manufacturing of toilet/laundry soap, our lavatory cleaning soap processing line provides Crutcher, Heat Exchanger, Vacuum Spray Dryers, Extruders, Pumps, On-Line Cutter.
Crutcher is a mainly designed sturdy laptop to combine uncooked substances for the same. The manufacturing ability of our gear for bathroom cleaning soap processing tiers from 100kg/hr to 10000kg/hr.
Soap bar packaging machine
Soap bar packaging types: Normally the soap packaging machine has 3 types.
(1) SOAP WRAPPING MACHINE
A Soap Wrapping Machine is studied to wrap rectangular and oval cleaning soap bars with or except aspect band, the use of outlet paper and internal stiffener; this ultimate is beneficial for a steadiness to oval and bandless cleaning soap bars. This wrapping fashion is known as double-point cease fold.
The paper feeding of a Soap Wrapping Machine is from a warmth sealing reel, however some fashions of cleaning soap packaging machines are studied to work additionally with pre-cut sheets. To keep cash in the remaining years was once invented some kits, assembled on the cleaning soap wrappers, to use BOPP (Biaxially oriented polypropylene film) as an alternative of warmth sealing paper. BOPP can be obvious or additionally printed.
All the Soap Wrapping Machines bring together an automated infeed cleaning soap device to feed the stamped cleaning soap bars coming from the Soap stamping machine. Toilet cleaning soap bars are fed in the cleaning soap wrapping computer with the aid of skill of suctions cups whilst laundry rectangular cleaning soap bars typically are fed by way of pushers. The manufacturing charge of a cleaning soap wrapping computing device is in the vary from a hundred up to five hundred wrapped soaps per minute.
This type wrapping machine normally use the paper and groove to seal it. And this type Wrapping machine is manual or semi-automatic wrapping machine and has type kinds:
A. Pleated wrapping machine. For the round and sphere type soap and the packing material is Pearl film;PE coated paper; BOPP. This manual wrapping machine normally cost 7,000USD-9,000 USD.
B. Wrapping machine for the rectangle or square shape soap.
(2) SOAP CARTONING MACHINES
We grant cleaning soap cartooning machines, additionally referred to as cleaning soap cartoners, studied to put a cleaning soap bar into a single carton box.
The carton packing containers have differents sorts of closure: tuck-in closure, reverse tuck closure or warm soften system. Depending with the aid of the speed, we furnish two sorts of cleaning soap cartoner: alternate action for the most velocity up to one hundred eighty soaps per minute, or non-stop movement with the most pace up to four hundred soaps per minute. Depending by way of the cleaning soap packaging speed, the cleaning soap infeed device can be finished by way of capacity of pushers or with excessive pace systems.
(3) SOAP FLOW PACK
The soap flow packs are the cheapest soap packaging machines. A flow pack is an easy machine, mainly composed by a chain with pusher that push the soap in the wrapping area. The Polypropylene moves in the same direction of the soap and, by means of longitudinal sealing, it is sealed around the soap. The transversal sealing with knives seal and cut the Polypropylene to the two ends of the package. The wrapping film can be transparent or printed. We supply soap flow pack machines with manual feeding and automatic soap feeder for high speed, up to 400 flow packed soaps per minute.
The soap flow packing machine also has two types:
1) Semi-automatic soap flow pack equipment. Manual put the soap bar on the infeed conveyor, then the flow pack machine will finish packing the soap bar.
2) Fully automatic soap bar packaging system
Fully automatic soap bar packaging system, which can automatic connect with the soap cutting machine and packaging machine. This type of soap packaging machine can rapidly save human cost and soap waste by increasing soap production. According to the soap bar size and shape, the packaging machine speed will differ. Base on our experience, the soap bar packaging speed can up to 200-500bags/ mine.
Features of soap packaging machine:
1. The control unit is composed of servo motor, servo driver and large-size color touch screen, with high control precision and intelligent control system
2. The servo system replaces the traditional mechanical film feeding system, simplifies the mechanical structure, makes the operation of the packaging machine more stable, and makes daily maintenance more convenient and simple, reduces the skill requirements of the operator, and also makes the machine running noise and noise The failure rate is significantly reduced;
3. The surface is treated with plastic spray, soft color, hard texture, elegant grade, and wear-resistant and corrosion-resistant. Anti-collision, suitable for long-term use under harsh and harsh conditions
4. Servo control is used to improve control accuracy and product cost-effectiveness;
5. Optional equipment: coding machine, automatic punching machine and other accessories;
6. Various sealing forms: net pattern, straight pattern, vertical pattern, pattern, etc.;
7. Various cutting forms: straight, corrugated, conjoined, etc.;
Soap bar flow packaging machine model suggests:
A. Rotary type packaging machine
Machine Model |
ZP-500 horizontal packing machine |
ZP-500SG packing machine (3 Servo controlled Double cutter) |
ZP-500SG packing machine (3 Servo controlled Single cutter) |
Packing speed |
35-300 bags/min |
35-300 bags/min |
35-200 bags/min |
Packing material |
Plastic film (OPP/CPP、PT/PE、KOP/CPP、ALU-FOIL) |
||
Bag style |
Pillow type/fat pouch (3-side presealed) |
||
Bag size (L*W*H) |
85mm-230mm, 20-90mm,5-50mm |
60mm- infinite, 30-150mm,5-50mm |
80mm- infinite, 30-150mm,5-55mm |
Film width |
66-400mm |
||
Packing Dimension (L*W*H) |
4000mm*770mm*1600mm |
4000mm*900mm*1600mm |
|
Heat power |
3.1kw |
3.8kw |
2.4kw |
Motor power |
0.55+0.75kw |
2.5kw |
|
Total power |
5.6 kw |
6.3kw |
4.9kw |
Overall weight |
630kg |
B. Box-motion type packaging machinery
No. |
Items |
Model |
RD-BM-508S Box-motion Servo Packaging Machine |
||
1 |
Bag former(mm) |
(W)100-200mm(H)Max 100mm -- Big former (W)50-100mm(H)Max 70mm --- Small former |
2 |
Bag length |
Small outer diameter 80-400mm; Large outer diameter 100-400mm |
3 |
Film Width |
100-500mm |
4 |
Packing Speed |
60-80bags/minute |
5 |
Packing material |
OPP or CPP / OPP+CPP/PET+CPP/PET+LLDPE/PET+VMCPP |
6 |
Machine size |
L4000*W1139*H1680mm |
7 |
Total Power |
3.5KW |
8 |
Voltage |
Single phase 220V 50/60HZ Air pressure:0.6MPA |
9 |
Overall Weight |
1000KG |
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Foshan Ruipuhua Machinery Equipment Co., Ltd.
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