Automatic Chocolate Bar Flow Packaging System with Depanner

The high speed automatic food process and packaging system is designed for mould chocolate, chocolate bar. The single line packing speed can reach to 500 bags per minute. The depanner unit and packaging machine speed is up to 23 mould per minute

1.Product introduction of automatic horizontal packing equipment for chocolate bar :

This wafer packaging system is a multi-function system, which can pack single wafer and multi-wafer. We designed the whole packing system according to your layout and inquiry. The maximum speed can up to 250 bags/ minute. The speed of family pack depends on the size.

2.Main Function of food packing machine for chocolate industry:

Chocolate packing line consists of distance controller, reversing conveyor, auto sorting unit and packing machine. This system will help chocolate auto aligning, distanced, distributing and delivering to the sorting unit and finish packing in order to keep a continuous and orderly production with lower waste and beautiful package. Alcohol spray and air charging is optional.

Single line packing speed can reach 80-220 bags/min.

Whole packaging system adopts 220V, 50HZ, single phase. Total Power is 26KW

The food packing system can use difference packing model according customer product inquiry. 

1.High speed feeding and packing line makes the products full apart, steering , multi-stage tracking, servo positioning , then feeding the products into the packing machine high-speed and accurately. 

2.For small and light products, according to the characteristics of the products, the feeding and sorting unit can add the vacuum adsorption device to make sure the higher speed and more accurate positioning.

3.Single line packing speed can reach 300-500bags/min according to product character and size.

4.Whole packing system adopts 220V, 50HZ, single phase. Total Power is 5.2 KW

3.Advantage of automatic food packing system for chocolate:

The horizontal packing line equipped with auto aligning device and protective cover. Auto correcting device is optional.

Simplified structure, easy operation, convenient cleaning and maintain. Easy adjustment for different products or parameter setting.

Control system uses high quality electronic, intelligent PLC, touch screen and good HMI, operating more simply and convenient.

The flow packing line equipped several difference speed belt arrange breads or cakes to guarantee high speed stably and locate accurately.

The automatic food packaging machine and system use stainless steel and Nylon baffle, easy for operation and cleaning.

PU belt can be discharged without tools in 1 minute and equipped with hopper to get product waste, which easy for cleaning and maintain.

The food machinery structure is very simple, easy operation, convenient cleaning and maintain. Easy adjustment for different products or parameter setting.

Control system of the plastic film packaging equipment uses high quality electronic, intelligent PLC, touch screen and good HMI, operating more simply and convenient.

We will add 90 degree turning conveyor or 180 degree turning conveyor to packaging system according to customers’ factory layout or space.

Equipped with meter detector and weight checker, which can automatic connect with the fflow packaging system.

Wafer automatic food packaging machine equipped with auto aligning device and the automatic correcting device for belt is optional.

The packing line can align wafers (products) and deliver to sorting unit orderly to guarantee high speed stably and locate accurately.

PU belt of packing machine can be discharged without tools and equipped with hopper to get product waste, which easy for cleaning and maintain.

Simplified structure, easy operation, convenient cleaning and maintain. Easy adjustment for different products or parameter setting.

The wafer line control system uses high quality electronic, intelligent PLC, touch screen and good HMI, operating more simply and convenient.

The PU belt of wafer packaging line can use sticky proof in white color optionally.

90 degree turning conveyor or 180 degree turning conveyor will add to packaging system according to customers’ factory layout.

Checkweigher and metal detector are optional.

4.Application of chocolate automatic packaging machinery: 

The chocolate bar automatic packagign machine application for candy chocolate bar and other objects.

5.Packaging samples:

6.Drawing of automatic packaging solution:

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7.Packaging system details.

(1)Motivated conveyor

The main function of the Motivated conveyor is pull over the product distance or keep them in rows. The motivated baffle is designed for the chocolate bar packaging system, it can protect the chocolate cover without scratching.

(2)C belt

The main function of the C Belt is transfer product to the sorting unit and change product directions.

(3)Sorting unit

Sorting unit of packaging system introduction:

The sorting unit parts is consist of 2 conveyor belts and 5-6 sensors. 

Function of the sorting unit:

The main function of this sorting unit is controlled the product feeding speed, located it and connect with the packaging machine automatically. Once it detected product too much, the feeding speed will slow down, if lack of product, then the feeding speed will speak up soon. 

Advantage of the sorting unit:

Reducing human operation and make sure the packaging machine running in stable speed with less product wastes.

Packaging machine model suggest:

A.Rotary type packaging machine

Machine Model

ZP-500 horizontal packing machine

ZP-500SG packing machine

(3 Servo controlled Doulbe cutter)

ZP-500SG packing machine

(3 Servo controlled Single cutter)

Packing speed

35-300 bags/min

35-300 bags/min

35-200 bags/min

Packing material

Plastic film (OPP/CPPPT/PEKOP/CPPALU-FOIL)

Bag style

Pillow type/fat pouch (3-side presealed)

Bag size (L*W*H)

85mm-230mm, 20-90mm,5-50mm

60mm- infinite, 30-150mm,5-50mm

80mm- infinite, 30-150mm,5-55mm

Film width

66-400mm

Packing Dimension  (L*W*H)

4000mm*770mm*1600mm

4000mm*900mm*1600mm

Heat power

3.1kw

3.8kw

2.4kw

Motor power

0.55+0.75kw

2.5kw

Total power

5.6 kw

6.3kw

4.9kw

Overall weight

630kg

B.Box-motion type packaging machinery

No.

Items

Model

RD-BM-508S Box-motion Servo Packaging Machine

1

Bag former(mm)

W100-200mmHMax 100mm  -- Big former

W50-100mmHMax 70mm    --- Small former

2

Bag length

Small outer diameter 80-400mm; Large outer diameter 100-400mm

3

Film Width

100-500mm

4

Packing Speed

60-80bags/minute

5

Packing material

OPP or CPP / OPP+CPP/PET+CPP/PET+LLDPE/PET+VMCPP

6

Machine size

 L4000*W1139*H1680mm

7

Total Power

3.5KW

8

Voltage

Single phase 220V  50/60HZ  Air pressure:0.6MPA

9

Overall Weight

1000KG

Chocolate-bar32.jpg

10.FAQ about packaging machinery:

Q: How may types of chocolate bar packaging machinery RUIPUHUA company have?

A: RUIPUHUA company have 5 kinds of packaging machine

(1)Semi-automatic chocolate bar packaging machine have 2 types:

Rotary type packaging machine, such as ZP-100 for small chocolate, ZP-500, ZP-500SG 

Box-motion type packaging equipment, such as RD-BM-508S

(2)Fully automatic feeding and packaging line for chocolate bar has 2 types

High speed chocolate automatic feeding and packaging line, as the below drawing. And this type of packaging line is good for those chocolate bar come out disorder.

Sink type packaging solution, also named up and down packaging system is suitable for those chocolate come out in order and uniformly.

(3)Secondary wafer packaging machine, also called group wafer packaging machine. In other words, after finishing the inner package, still need to package the finished product into a bigger bag again. Normally for the secondary packaging machine have 2 kinds:

Rotary type packaging machine, such as ZP-3000L

Box-motion type packaging equipment, such as RD-BM-708S

Q: What kind of chocolate bar production situation called in order and disorder?

A: Chocolate bar come out in certain rows and certain lines with a certain space, we can call as in order. If you are not sure, you can offer your production video for our reference. On the contrary, the chocolate bars come out randomly called disorder. Then we base on the chocolate bar production situation to offer the suitable chocolate bar packaging system.

Q: What’s the difference between the rotary type packaging machine and the box-motion type packaging machine?

A: Difference as below:

①Cutter type: The rotary type packaging machine cutter is rotary one, The box-motion packaging equipment is the box-motion type cutter.

②Machine parts: The cutter jaw unit of the box-motion type packaging equipment is imported from Taiwan.

③Servo motor: The rotary type packaging machine is step motor, single servo motor, 2 servo motors and 3 servo motors are optional. The box-motion type packaging machine is 4 servo motors.

Q: Do we need a spare packing line?

A: Yes if you have enough space. Because it will affect your production if some machines need maintenance, it’s better to have one spare packaging line.

Q: What’s the belt size of automatic packaging system?

A: The standard automatic packaging system belt size is 1000mm width and height 1000mm, but it can be customized.

Q: We want to pack single piece wafer and 10 piece wafers by one packing system, is it ok?

A: Yes, off course. But the capacity and the two size of wafer should be within the range of one packing model. For example, if the packaging machine ZP-500SG can pack single pack and 10 pieces wafer and the speed is less than 200 bags per minute. Then the answer is yes.

Q: What kind of information I need to offer if we want to buy this wafer automatic packaging system?

A: wafer size and pictures, package details, capacity, factory layout in CAD format and wafer production video.

Q: Could you help us adding the finished conveyor to deliver the wafer package into another room for carton packages?

A: Yes, of course. We are professional in designing the food packaging factory, considering the product flow, worker operation direction and passageway.

Q: What is the space we need for a chocolate bar packaging solution?

A: It depends on your production line capacity and factory layout. We will designed the best packaging solution for you. And our standard chocolate bar packaging system needs 6882mm length, 804mm width.

Q: Why we need the motive baffle? What’s the main function of it for the packaging system?

A: The motive baffle designed for the sticky product or fragile product. The main function of the motive baffle is protects the product and help delivering the product to sorting unit and packing machine.

Q: Why we need to add vacuum adsorption device for the chocolate bar packaging system?

A: For small product or product running in high packing speed, product will run away easier. If added the vacuum adsorption device, the whole chocolate bar packaging system or packaging line will run stably. 

Q: The packaging system can automatic connect with production or manual feeding product?

A: Can automatic feeding by connecting production line or manual feeding. 

LATEST NEWS

On June 9-10, 2017, RUIPUHUA Corporation organized 300 employees to have a big relax. At the meaning time, all the staffs know each other more, including the RUIPUHUA Company culture, they just like families to love each other. With this love, they will offer better product and service in the future I think.

Certification About Flow Packaging Machinery

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Email: lotuspackage@ruipuhua.com, lotuschen710@gmail.com

Add: No.9, North JunYe Road, Technology Industry C Zone, Shishan Town, Foshan City, China.

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