Automatic Food Process and Packaging System for Swiss Roll and Layer Cake

The automatic food process and packaging system is also named sink type feeding and packing system (also named up and down packaging system), which designed for soft product coming out orderly with space, like swiss roll, layer cake, and sandwich cake. The packing speed is up to 150 bags per minute with air charging device or alcohol spray device.

1. Introduction of an automatic packaging system (named up and down packaging system) for swiss roll :

The automatic food process and packaging system is also named sink type feeding and packing system (also named up and down packaging system), which designed for soft product coming out orderly with space, like a swiss roll, layer cake, and sandwich cake. The packing speed is up to 150 bags per minute with an air charging device or alcohol spray device.

2. Main Function of food packing machine for bakery packing machine:

Single line packing speed can reach 80-220 bags/min.

The food packing system can use different packing models according to customer product inquiries. 

Swiss roll packing line consists of distance controller, sink type conveyor, auto sorting unit, and packing machine. This up and down packaging system will help Swiss roll or other cake product auto aligning, distanced, distributing, and delivering to the sorting unit and finish packing in order to keep a continuous and orderly production with lower waste and beautiful package. Alcohol spray and air charging are optional.

Single line packing speed can reach 80-150bags/min.

The whole packing system adopts 220V, 50HZ, single phase. Total Power is 21KW

3. Advantage of automatic food packing system for swiss roll, layer cake and other product in order.

(1) The horizontal packing line equipped with an auto-aligning device and protective cover. The auto-correcting device is optional.

(2) Packaging machine with a simplified structure, easy operation, convenient cleaning, and maintenance. Easy adjustment for different products or parameter settings.

(3) Control system of the packaging system uses high-quality electronic, intelligent PLC, touch screen, and good HMI, operating more simply and conveniently.

(4) The flow packing line equipped several different speed belts to arrange bread or cakes to guarantee high speed stably and locate accurately.

(5) The automatic food packaging machine and system use stainless steel and Nylon baffle, easy for operation and cleaning.

(6) We will add a 90-degree turning conveyor or 180-degree turning conveyor to the packaging system according to customers’ factory layout or space.

(7) Equipped with meter detector and weight checker, which can automatically connect with the flow packaging system.

(8) Wafer automatic food packaging machine equipped with auto aligning device and the automatic correcting device for belt is optional.

(9) The packing line can align device and deliver to sorting unit orderly to guarantee high speed stably and locate accurately.

(10) PU belt of packing machine can be discharged without tools and equipped with hopper to get product waste, which easy for cleaning and maintenance.

4. Application of up and down automatic packaging solution: 

This type of up and down automatic packaging solution is designed for swiss roll, layer cake, steamed cake, soft cake, and other regular objects, which come out in order.

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5. Packaging samples

swiss roll packaging machine sample

6. Packaging system details.

(1) Distance controller

The main function of the distance controller is to pull over the product distance or keep them in rows, then it’s easy for the packaging system arrangement.

DISTANCE CONTROLLER FOR PACKAGING SYSTEM

(2) Sink type conveyor (also named up and down conveyor)

This sink conveyor of the packaging solution is used to deliver products into different packaging machines. The length of these parts depends on customers’ production capacity or factory layout. This part only offers to those products come out in order with certain space.

(3) C belt

The C belt of the packaging system is used to change the swiss rolls or other products’ direction and deliver to different packaging machines. 

C BELT CONVEYOR FOR PACKAGING SYSTEM

(4) Sorting unit

Sorting unit of packaging system introduction:

The sorting unit parts are consist of 2 conveyor belts and 5-6 sensors. 

The function of the sorting unit:

The main function of this sorting unit is to control the product feeding speed, located it, and connect it with the packaging machine automatically. Once it detected a product too much, the feeding speed will slow down, if lack of product, then the feeding speed will speak up soon. 

Advantage of the sorting unit:

Reducing human operation and make sure the packaging machine running at a stable speed with fewer product wastes.

AUTOMATIC SORTING UINT FOR PACKAGING SYSTEM

Packaging machine model suggest:

A. Rotary type packaging machine

Machine Model

ZP-500 horizontal packing machine

ZP-500SG packing machine

(3 Servo controlled Double cutter)

ZP-500SG packing machine

(3 Servo controlled Single cutter)

Packing speed

35-300 bags/min

35-300 bags/min

35-200 bags/min

Packing material

Plastic film (OPP/CPPPT/PEKOP/CPPALU-FOIL)

Bag style

Pillow type/fat pouch (3-side presealed)

Bag size (L*W*H)

85mm-230mm, 20-90mm,5-50mm

60mm- infinite, 30-150mm,5-50mm

80mm- infinite, 30-150mm,5-55mm

Film width

66-400mm

Packing Dimension  (L*W*H)

4000mm*770mm*1600mm

4000mm*900mm*1600mm

Heat power

3.1kw

3.8kw

2.4kw

Motor power

0.55+0.75kw

2.5kw

Total power

5.6 kw

6.3kw

4.9kw

Overall weight

630kg

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B. Box-motion type packaging machinery

No.

Items

Model

RD-BM-508S Box-motion Servo Packaging Machine

1

Bag former(mm)

W100-200mmHMax 100mm  -- Big former

W50-100mmHMax 70mm    --- Small former

2

Bag length

Small outer diameter 80-400mm; Large outer diameter 100-400mm

3

Film Width

100-500mm

4

Packing Speed

60-80bags/minute

5

Packing material

OPP or CPP / OPP+CPP/PET+CPP/PET+LLDPE/PET+VMCPP

6

Machine size

 L4000*W1139*H1680mm

7

Total Power

3.5KW

8

Voltage

Single phase 220V  50/60HZ  Air pressure:0.6MPA

9

Overall Weight

1000KG

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FAQ about packaging machinery:

Q: How many space we need for the swiss roll automatic packaging system (up and down packaging machine)?

A: Depends on the product capacity and your factory layout. But our standard 4 lines of the packaging system needs 8100mm length and 6300 width.

Q: What’s the difference between the rotary type packaging machine and the box-motion type packaging machine?

A: Difference as below:

①Cutter type: The rotary type packaging machine cutter is rotary one, The box-motion packaging equipment is the box-motion type cutter.

②Machine parts: The cutter jaw unit of the box-motion type packaging equipment is imported from Taiwan.

③Servo motor: The rotary type packaging machine is step motor, single servo motor, 2 servo motors and 3 servo motors are optional. The box-motion type packaging machine is 4 servo motors.

Q: Do we need a spare packing line?

A: Yes if you have enough space. Because it will affect your production if some machine need maintenance, it’s better to have one spare packaging line.

Q: What’s the belt size of automatic packaging system?

A: The standard automatic packaging system belt size is 1000mm width and height 1000mm, but it can be customized.

Q: What kind of information I need to offer if we want to buy this automatic packaging system?

A: Product size and pictures, package details, capacity, factory layout in CAD format and wafer production video.

Q: Could you help us adding the finished conveyor to deliver the wafer package into another room for carton packages?

A: Yes, of course. We are professional in designing the food packaging factory, considering the product flow, worker operation direction and passageway.

Q: Do you have a packaging solution can package 2 piece products?

A: Yes, we can package 2 pieces product in-front and back.

Q: Could we just add air charging device, nitrogen or alcohol spray device for the flow packaging machine?

A: Yes, off course. But the speed of packaging machine will be lower a little bit.

LATEST NEWS

New office and packaging machine workshop

Due to the big production requirement, Foshan Ruipuhua Machinery Equipment Co. LTD will expand the office and workshop. As plan, RUIPUHUA company will expand 5 floors for a new office building. And 3 floors for the packaging machine workshop, the first floor will be used for the semi-automatic packaging machine, the secondary for an automatic packaging machine, the third floor for the box-motion packaging machine, the secondary packaging, and the robot system.

And there will have a very huge meeting room and can contain over 200 people. Ruipuhua people are waiting for you to visit after in October 2021 year.  If you have time please contact Lotus. ( Email: lotuspack@ruipuhua.com, Whatsapp/ mobile: +8613420743171)

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Certification About Flow Packaging Machinery

CE 2020
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CE Disposable Face Mask Machine
CE Reports N95 Mask Machine
CE Reports Automatic Face Mask Machine
EC 161125
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Packaging Machine Factory Introduction

Tel: +86-757-81263868

Fax: +86-757-81263869

Mobile: +86-13420743171

Email: lotuspackage@ruipuhua.com, lotuschen710@gmail.com

Add: No.9, North JunYe Road, Technology Industry C Zone, Shishan Town, Foshan City, China.

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