1. Introduction of an automatic packaging system (named up and down packaging system) for swiss roll :

The automatic food process and packaging system is also named sink type feeding and packing system (also named up and down packaging system), which designed for soft product coming out orderly with space, like a swiss roll, layer cake, and sandwich cake. The packing speed is up to 150 bags per minute with an air charging device or alcohol spray device.

2. Main Function of food packing machine for bakery packing machine：

Single line packing speed can reach 80-220 bags/min.

The food packing system can use different packing models according to customer product inquiries. 

Swiss roll packing line consists of distance controller, sink type conveyor, auto sorting unit, and packing machine. This up and down packaging system will help Swiss roll or other cake product auto aligning, distanced, distributing, and delivering to the sorting unit and finish packing in order to keep a continuous and orderly production with lower waste and beautiful package. Alcohol spray and air charging are optional.

Single line packing speed can reach 80-150bags/min.

The whole packing system adopts 220V, 50HZ, single phase. Total Power is 21KW

3. Advantage of automatic food packing system for swiss roll, layer cake and other product in order.

(1) The horizontal packing line equipped with an auto-aligning device and protective cover. The auto-correcting device is optional.

(2) Packaging machine with a simplified structure, easy operation, convenient cleaning, and maintenance. Easy adjustment for different products or parameter settings.

(3) Control system of the packaging system uses high-quality electronic, intelligent PLC, touch screen, and good HMI, operating more simply and conveniently.

(4) The flow packing line equipped several different speed belts to arrange bread or cakes to guarantee high speed stably and locate accurately.

(5) The automatic food packaging machine and system use stainless steel and Nylon baffle, easy for operation and cleaning.

(6) We will add a 90-degree turning conveyor or 180-degree turning conveyor to the packaging system according to customers’ factory layout or space.

(7) Equipped with meter detector and weight checker, which can automatically connect with the flow packaging system.

(8) Wafer automatic food packaging machine equipped with auto aligning device and the automatic correcting device for belt is optional.

(9) The packing line can align device and deliver to sorting unit orderly to guarantee high speed stably and locate accurately.

(10) PU belt of packing machine can be discharged without tools and equipped with hopper to get product waste, which easy for cleaning and maintenance.

4. Application of up and down automatic packaging solution: 

This type of up and down automatic packaging solution is designed for swiss roll, layer cake, steamed cake, soft cake, and other regular objects, which come out in order.

5. Packaging samples

6. Packaging system details.

(1) Distance controller

The main function of the distance controller is to pull over the product distance or keep them in rows, then it’s easy for the packaging system arrangement.

(2) Sink type conveyor (also named up and down conveyor)

This sink conveyor of the packaging solution is used to deliver products into different packaging machines. The length of these parts depends on customers’ production capacity or factory layout. This part only offers to those products come out in order with certain space.

(3) C belt

The C belt of the packaging system is used to change the swiss rolls or other products’ direction and deliver to different packaging machines. 

(4) Sorting unit

Sorting unit of packaging system introduction:

The sorting unit parts are consist of 2 conveyor belts and 5-6 sensors. 

The function of the sorting unit:

The main function of this sorting unit is to control the product feeding speed, located it, and connect it with the packaging machine automatically. Once it detected a product too much, the feeding speed will slow down, if lack of product, then the feeding speed will speak up soon. 

Advantage of the sorting unit:

Reducing human operation and make sure the packaging machine running at a stable speed with fewer product wastes.

Packaging machine model suggest:

A. Rotary type packaging machine

B. Box-motion type packaging machinery

FAQ about packaging machinery:

Q: How many space we need for the swiss roll automatic packaging system (up and down packaging machine)?

A: Depends on the product capacity and your factory layout. But our standard 4 lines of the packaging system needs 8100mm length and 6300 width.

Q: What’s the difference between the rotary type packaging machine and the box-motion type packaging machine?

A: Difference as below:

①Cutter type: The rotary type packaging machine cutter is rotary one, The box-motion packaging equipment is the box-motion type cutter.

②Machine parts: The cutter jaw unit of the box-motion type packaging equipment is imported from Taiwan.

③Servo motor: The rotary type packaging machine is step motor, single servo motor, 2 servo motors and 3 servo motors are optional. The box-motion type packaging machine is 4 servo motors.

Q: Do we need a spare packing line?

A: Yes if you have enough space. Because it will affect your production if some machine need maintenance, it’s better to have one spare packaging line.

Q: What’s the belt size of automatic packaging system?

A: The standard automatic packaging system belt size is 1000mm width and height 1000mm, but it can be customized.

Q: What kind of information I need to offer if we want to buy this automatic packaging system?

A: Product size and pictures, package details, capacity, factory layout in CAD format and wafer production video.

Q: Could you help us adding the finished conveyor to deliver the wafer package into another room for carton packages?

A: Yes, of course. We are professional in designing the food packaging factory, considering the product flow, worker operation direction and passageway.

Q: Do you have a packaging solution can package 2 piece products?

A: Yes, we can package 2 pieces product in-front and back.

Q: Could we just add air charging device, nitrogen or alcohol spray device for the flow packaging machine?

A: Yes, off course. But the speed of packaging machine will be lower a little bit.