Automatic Soap Bar Packaging Line

This automatic packaging solution is designed for all types of soap bar, like laundry soap bar, toilet soap bar, pure bar soap and other soap product. The soap bar packaging system can automatically connect with the soap making machine, and the speed can up to 100-350 bags per minute

This soap packaging system not just improve the package appearance, but also factory profits. For the small toilet soap bar wrapping equipment/ hotel soap bar packing machine can run 500bags per minute.

1. Introduction of automatic soap bar packaging line:

This automatic packaging solution is designed for all types of soap bar, like laundry soap bar, toilet soap bar, pure bar soap and other soap product. The soap bar packaging system can automatically connect with the soap making machine, and the speed can up to 100-350 bags per minute

This soap packaging system not just improve the package appearance, but also factory profits. For the small toilet soap bar wrapping equipment/ hotel soap bar packing machine can run 500bags per minute.

2. Main Function of automatic soap bar packaging system:

Single soap packaging line packing speed can reach 100-500bags/min.

Whole packing system adopts 220V, 50HZ, single phase. Total Power is 10KW.(2 line packaging line)

The soap bar packing system can use difference packing model according to customers’ requirement or packaging specifications. 

The flow packaging machinery qualified rate of products is up to 99%.

Electric eye induction of the packaging system is set at the feeding place of the soap. If the soap is not in place, the soap packing machine will not start packing.

The soap packaging machine can store various parameters (film length, feeding speed, bag length) simple and convenient, reasonable design. Suitable for mass production.

The feeding shaft, membrane transmission shaft and transverse sealing and cutting shaft of the soap packing machine are driven by separate servo motors, and each mechanism can be independently controlled. Parameters can be set according to different products and then stored in the PLC program.

The horizontal flow wrap packing machine with the function of automatic Angle insertion, make the bag appearance more beautiful and the reliability is improved

This soap bar packing machine is a horizontal flow pack machine, has a sorting unit or along with a C belt conveyor, a film roller, a fin seal unit, and an end seal unit. The soap packing process is after cutting and deliver to the former conveyor, then delivery to the sorting unit in a certain speed and distance, then push the soap bar into film tube which is formed by bag former, then sealed by fin seal unit and end seal unit. The whole process is a continuous type, fast speed. 

3.Advantage of automatic food packing system for energy bar/ protein bar.

The horizontal packing line equipped with auto aligning device and protective cover. Auto correcting device is optional.

Packaging machine with a simplified structure, easy operation, convenient cleaning and maintenance. Easy adjustment for different products or parameter settings.

Control system of the packaging system uses high-quality electronic, intelligent PLC, touch screen, and good HMI, operating more simply and convenient.

The flow packing line equipped with several different speed belts to arrange a soap bar to guarantee high speed stably and locate accurately.

The automatic soap bar packaging machine and system use stainless steel and Nylon baffle, easy for operation and cleaning.

We will add 90-degree turning conveyor or 180-degree turning conveyor to the packaging system according to customers’ factory layout or space.

Equipped with metal detector and weight checker, which can automatic connect with the flow packaging system.

The packing line can align the device and deliver to the sorting unit orderly to guarantee high speed stably and locate accurately.

PU belt of packing machine can be discharged without tools in 1 minute and equipped with hopper to get product waste, which easy for cleaning and maintenance.

Left and right-hand version packing line available

The packing line allows changing among zig-zag cutter, wave cutter and straight cutter.

4. Application of up and down automatic packaging solution: 

This automatic soap bar packaging solution is designed for a toilet soap bar, laundry soap bar,clothes washing soap bar, pure bar soap and other types of soap.

5. Packaging samples:

soap bar packaging machinesoap block packaging machinesmall soap packaging equipment

6. Drawing of automatic packaging solution:

7. Packaging system details.

(1) C belt

The C belt of packaging system is use to change the swiss rolls or other products’ direction and deliver to different packaging machines. 

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(2) Sorting unit

Sorting unit of packaging system introduction:

The sorting unit parts is consist of 2 conveyor belts and 5-6 sensors. 

Function of the sorting unit:

The main function of this sorting unit is controlled the product feeding speed, located it and connect with the packaging machine automatically. Once it detected product too much, the feeding speed will slow down, if lack of product, then the feeding speed will speak up soon. 

Advantage of the sorting unit:

Reducing human operation and make sure the packaging machine running in a stable speed with fewer product wastes.

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Packaging machine model suggest:

A. Rotary type packaging machine

Machine Model

ZP-500 horizontal packing machine

ZP-500SG packing machine

(3 Servo controlled Doulbe cutter)

ZP-500SG packing machine

(3 Servo controlled Single cutter)

Packing speed

35-300 bags/min

35-300 bags/min

35-200 bags/min

Packing material

Plastic film (OPP/CPPPT/PEKOP/CPPALU-FOIL)

Bag style

Pillow type/fat pouch (3-side presealed)

Bag size (L*W*H)

85mm-230mm, 20-90mm,5-50mm

60mm- infinite, 30-150mm,5-50mm

80mm- infinite, 30-150mm,5-55mm

Film width

66-400mm

Packing Dimension  (L*W*H)

4000mm*770mm*1600mm

4000mm*900mm*1600mm

Heat power

3.1kw

3.8kw

2.4kw

Motor power

0.55+0.75kw

2.5kw

Total power

5.6 kw

6.3kw

4.9kw

Overall weight

630kg

flow packaging machine

B. Box-motion type packaging machinery

No.

Items

Model

RD-BM-508S Box-motion Servo Packaging Machine

1

Bag former(mm)

W100-200mmHMax 100mm  -- Big former

W50-100mmHMax 70mm    --- Small former

2

Bag length

Small outer diameter 80-400mm; Large outer diameter 100-400mm

3

Film Width

100-500mm

4

Packing Speed

60-80bags/minute

5

Packing material

OPP or CPP / OPP+CPP/PET+CPP/PET+LLDPE/PET+VMCPP

6

Machine size

 L4000*W1139*H1680mm

7

Total Power

3.5KW

8

Voltage

Single phase 220V  50/60HZ  Air pressure:0.6MPA

9

Overall Weight

1000KG

box motion packaging machine

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FAQ about packaging machinery:

Q: How many space we need for the soap bar automatic packaging system?

A: Depends on the product capacity and your factory layout. But our standard 1lines of the packaging system needs 3721mm length and 931mm width.

Q: What’s the difference between the rotary type packaging machine and the box-motion type packaging machine?

A: Difference as below:

①Cutter type: The rotary type packaging machine cutter is rotary one, The box-motion packaging equipment is the box-motion type cutter.

②Machine parts: The cutter jaw unit of the box-motion type packaging equipment is imported from Taiwan.

③Servo motor: The rotary type packaging machine is step motor, single servo motor, 2 servo motors and 3 servo motors are optional. The box-motion type packaging machine is 4 servo motors.

Q: Do we need a spare packing line?

A: Yes if you have enough space. Because it will affect your production if some machine need maintenance, it’s better to have one spare packaging line.

Q: What’s the belt size of automatic packaging system?

A: The standard automatic packaging system belt size is 1000mm width and height 1000mm, but it can be customized.

Q: What kind of information I need to offer if we want to buy this automatic packaging system?

A: Product size and pictures, package details, capacity, factory layout in CAD format and wafer production video.

Q: Could you help us adding the finished conveyor to deliver the wafer package into another room for carton packages?

A: Yes, of course. We are professional in designing the food packaging factory, considering the product flow, worker operation direction and passageway.

Q: Can your packing machine meet our needs well?

A: After receiving your inquiry, please kindly consult us and providing following information:

- The soap bar size,including the length, width and thickness.

-Package information. How many pieces per bag?

- Do you want semi-automatic packing machine or fully automatic packing machine?

- Capacity of your production

Then our engineer will make the suitable packaging solutions according to your specific requirement. Every machine is customized to meet your needs well. 

Q: Are you packing machine factory or trading company?

A: We are the factory, and especially R&D, manufacture and sell various packing requirements. We have engaged in the packing R&D and production near 20 years.

Q. What's your payment way?

A: T/T, West Union, pay in cash or other term.

Q. How can we make sure about the packing machine quality after we put the order?

A: Before delivery, we will send you the pictures and videos for you to check the quality, and also you can arrange for quality checking by yourself or by your contacts in Foshan city.

Q: Automatic soap bar packaging machine price?

A: The price is depends on the machine configuration.

Q: Delivery time

A: Semi-automatic soap bar machine 7 working days, fully automatic soap feeding and packing line 20 working days. If we have in stock, the packing machine can be ready less then 15 working days.

Q: What’s the package style your packaging system can make?A: Pillow type package, three side sealed package. 

Q: What is the packing material of the flow packing machine?

A: Plastic film (OPP/CPP、PT/PE、KOP/CPP、ALU-FOIL), not the paper wrapping material. 

Q: Can we package different soap size?

A: Yes, off course within our machine packing range. Offer the size for our reference will be better.

LATEST NEWS

New office and packaging machine workshop

Due to the big production requirement, Foshan Ruipuhua Machinery Equipment Co. LTD will expand the office and workshop. As plan, RUIPUHUA company will expand 5 floors for a new office building. And 3 floors for the packaging machine workshop, the first floor will be used for the semi-automatic packaging machine, the secondary for an automatic packaging machine, the third floor for the box-motion packaging machine, the secondary packaging, and the robot system.

And there will have a very huge meeting room and can contain over 200 people. Ruipuhua people are waiting for you to visit after in October 2021 year.  If you have time please contact Lotus. ( Email: lotuspack@ruipuhua.com, Whatsapp/ mobile: +8613420743171)

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Certification About Flow Packaging Machinery

CE 2020
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CE Disposable Face Mask Machine
CE Reports N95 Mask Machine
CE Reports Automatic Face Mask Machine
EC 161125
SGS

Packaging Machine Factory Introduction

Tel: +86-757-81263868

Fax: +86-757-81263869

Mobile: +86-13420743171

Email: lotuspackage@ruipuhua.com, lotuschen710@gmail.com

Add: No.9, North JunYe Road, Technology Industry C Zone, Shishan Town, Foshan City, China.

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