Biscuit Automatic Packaging Solution

The flow packaging machinery for biscuit industry, can package the following types with one system:

1pile *1pic, 1*2,1*3,1*4, 1*4, 1*5, 1*6,2*2, 2*3, 3*3. The packing speed can up to 250 bags per minute. This biscuit packaging system is very hot sale in Europe, partly due to the high quality and after-sale service.

Automatic food process and packaging system for biscuit industry

1.Introduction of automatic horizontal wrapping equipment for  cookies biscuit :

The flow packaging machinery for biscuit industry, can package the following types with one system:

1pile*1pic, 1*2,1*3,1*4, 1*4, 1*5, 1*6,2*2, 2*3, 3*3. The packing speed can up to 250 bags per minute. This biscuit packaging system is very hot sale in Europe, partly due to the high quality and after-sale service.

2.Main Function of cracker biscuit flow packing machine:

Biscuit cracker packing line consists of distance controller, distributing conveyor, auto sorting unit and packing machine. Cake, bread and other products are separated first, and then arranged by feeding unit, after that the products are transmitted orderly to the packing machine for packaging. The packing line can achieve the effects of continuous and orderly production; low reject rate and beautiful appearance. 

Synchronous Alcohol spray and air charging are available for the bread automatic packaging system.

Single line packing speed can reach 80-180bags/min.

Whole system total power supply adopts 220V, 50HZ, single phase. Total Power is 20KW (4 packaging lines)

Nitrogen maker is optional

This packaging solution equipped with weight checker, metal detector and automatic tray sucking and loading unit.

3.Advantage of automatic food packing system for layer cake:

The horizontal packing line equipped with auto aligning device and protective cover. Auto correcting device is optional.

Simplified structure, easy operation, convenient cleaning and maintain. Easy adjustment for different products or parameter setting.

PU belt can be discharged without tools and equipped with hopper to get product waste, which easy for cleaning and maintain the packaging system.

Control system uses high quality electronic, intelligent PLC, touch screen and good HMI, operating more simply and convenient.

The feeding and packing line equipped with 304 stainless steel baffle, motive PU baffle or nylon baffle, easy for operation and cleaning.

Dismantle the belts without tools in one minute, convenient cleaning and maintenance, it’s easy and fast to change films and setting when changing products with different size.

Simplified structure, easy operation, convenient cleaning and maintain. Easy adjustment for different products or parameter setting.

The packaging system equipped with food grade blue anti-microbial PU belt, anti-sticking belt and white PU belt are also optionally available.

High quality electric components are adopted in control system, intelligent PLC, touch screen and wonderful HMI, make the operation easy and intuitive.

4.Application of automatic packaging machinery: 

his wrapping system is applicable for packing biscuit, cookies, walnut cake, cracker, digestive biscuit and other regular shape objects. Connected with former production line by automatic feeder, to achieve single-chip, overlay(2-4), mulit-heaps packaging form.

5.Packaging samples:

6.Drawing of automatic packaging solution:

7.Packaging system details.

(1)Distance controller

The main function of the distance controller is pull over the product distance or keep them in rows.

(2)Distributing conveyor

This distributing conveyor of the packaging solution is use to delivery products into different packaging lines.

(3)C belt

The main function of the C Belt is transfer product to the sorting unit and change product directions.

(4)Sorting unit

Sorting unit of packaging system introduction:

The sorting unit parts is consist of 2 conveyor belts and 5-6 sensors. 

Function of the sorting unit:

The main function of this sorting unit is controlled the product feeding speed, located it and connect with the packaging machine automatically. Once it detected product too much, the feeding speed will slow down, if lack of product, then the feeding speed will speak up soon. 

Advantage of the sorting unit:

Reducing human operation and make sure the packaging machine running in stable speed with less product wastes.

Packaging machine model suggest:

A.Rotary type packaging machine

Machine Model

ZP-500 horizontal packing machine

ZP-500SG packing machine

(3 Servo controlled Doulbe cutter)

ZP-500SG packing machine

(3 Servo controlled Single cutter)

Packing speed

35-300 bags/min

35-300 bags/min

35-200 bags/min

Packing material

Plastic film (OPP/CPPPT/PEKOP/CPPALU-FOIL)

Bag style

Pillow type/fat pouch (3-side presealed)

Bag size (L*W*H)

85mm-230mm, 20-90mm,5-50mm

60mm- infinite, 30-150mm,5-50mm

80mm- infinite, 30-150mm,5-55mm

Film width

66-400mm

Packing Dimension  (L*W*H)

4000mm*770mm*1600mm

4000mm*900mm*1600mm

Heat power

3.1kw

3.8kw

2.4kw

Motor power

0.55+0.75kw

2.5kw

Total power

5.6 kw

6.3kw

4.9kw

Overall weight

630kg

B.Box-motion type packaging machinery

No.

Items

Model

RD-BM-508S Box-motion Servo Packaging Machine

1

Bag former(mm)

W100-200mmHMax 100mm  -- Big former

W50-100mmHMax 70mm    --- Small former

2

Bag length

Small outer diameter 80-400mm; Large outer diameter 100-400mm

3

Film Width

100-500mm

4

Packing Speed

60-80bags/minute

5

Packing material

OPP or CPP / OPP+CPP/PET+CPP/PET+LLDPE/PET+VMCPP

6

Machine size

 L4000*W1139*H1680mm

7

Total Power

3.5KW

8

Voltage

Single phase 220V  50/60HZ  Air pressure:0.6MPA

9

Overall Weight

1000KG

biscuit4.jpg

10.FAQ about packaging machinery:

Q: What’s the difference between the rotary type packaging machine and the box-motion type packaging machine?

A: Difference as below:

①Cutter type: The rotary type packaging machine cutter is rotary one, The box-motion packaging equipment is the box-motion type cutter.

②Machine parts: The cutter jaw unit of the box-motion type packaging equipment is imported from Taiwan.

③Servo motor: The rotary type packaging machine is step motor, single servo motor, 2 servo motors and 3 servo motors are optional. The box-motion type packaging machine is 4 servo motors.

Q: Do we need a spare packing line?

A: Yes if you have enough space. Because it will affect your production if some machine need maintenance, it’s better to have one spare packaging line.

Q: What’s the application of biscuit automatic packaging system?

A: It designed for packing biscuit industry, such as biscuit, cookies,walnut cake, cracker biscuit, sandwich biscuit and other regular shape objects. 

Q: What’s the difference between the sink type packaging system and the bread automatic packaging line?

A: The difference between the sink type packaging system and the bread packaging line is as below:

1) Structure different:  the sink type packaging system has the sink type conveyor, but the bread packaging line just have the transit conveyor.

2) Product application: The sink type packaging system is suitable for those products come out in order or soft product, such as the swiss roll, layer cake, steamed cake and muffin. The bread packaging line is for those products come out disorders.

Q: Can the packing system pack two layer biscuit, like 2 piles and each pile two piece?

A: Yes. Add the biscuit lamination device.

Q: How many lines we need for our biscuit production?

A: It depends on the production line capacity, and our single packing line maximum speed is 150-180 bags per minute per line. 

Q: Could our biscuit packaging solution can package 4 pcs (1 pile*4)biscuit?

A: Yes, just add some laminating device.

Q: What’s size of our standard biscuit packaging lines?

A: The standard biscuit packaging system total is 4 lines, in order words, 4 sets of packaging machine. Total length need 9200mm, width needs 7240mm.

However, we can design the packaging system according to your biscuit size, character, biscuit package style, capacity and factory layout.

Q: What is the capacity of the biscuit packaging system?

A: Depends on the biscuit package style. If package type is one piece per bag, the packaging speed of each line can up to 100-180 bags per minute. And the standard 4 biscuit packaging lines are 400-720 pieces per minute.

Q: Could we add metal checker and weight checker to our packaging solution?

A: Yes. 

Q: What information need to offer for biscuit packaging solution?

A: Need the following information for the biscuit packaging solution:

1)Biscuit information, such as biscuit size, character, shape and biscuit pictures.

2)Biscuit package style: how many pieces per minute? How them in the package?

3)Biscuit capacity.

4)Factory layout in CAD

LATEST NEWS

New office and packaging machine workshop

Due to the big production requirement, Foshan Ruipuhua Machinery Equipment Co. LTD will expand the office and workshop. As plan, RUIPUHUA company will expand 5 floors for a new office building. And 3 floors for the packaging machine workshop, the first floor will be used for the semi-automatic packaging machine, the secondary for an automatic packaging machine, the third floor for the box-motion packaging machine, the secondary packaging, and the robot system.

And there will have a very huge meeting room and can contain over 200 people. Ruipuhua people are waiting for you to visit after in October 2021 year.  If you have time please contact Lotus. ( Email: lotuspack@ruipuhua.com, Whatsapp/ mobile: +8613420743171)

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Certification About Flow Packaging Machinery

CE 2020
CE Certification N95 Mask Machine
CE Disposable Face Mask Machine
CE Reports N95 Mask Machine
CE Reports Automatic Face Mask Machine
EC 161125
SGS

Packaging Machine Factory Introduction

Tel: +86-757-81263868

Fax: +86-757-81263869

Mobile: +86-13420743171

Email: lotuspackage@ruipuhua.com, lotuschen710@gmail.com

Add: No.9, North JunYe Road, Technology Industry C Zone, Shishan Town, Foshan City, China.

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