Bread Automatic Packaging Solution

The flow packaging machinery for biscuit industry, can package the following types with one system:

1pile *1pic, 1*2,1*3,1*4, 1*4, 1*5, 1*6,2*2, 2*3, 3*3. The packing speed can up to 250 bags per minute. This biscuit packaging system is very hot sale in Europe, partly due to the high quality and after-sale service.

Automatic food process and packaging system for bread

1.Product introduction of automatic horizontal wrapping equipment for swiss roll :

The automatic bread process and packaging system is designed for products coming out disorder, like muffin, cake, and bread. The packing speed is up to 150 bags per minute with air charging device,alcohol spray device and nitrogen device.

2.Main Function of food flow packing machine :

Bread or cake packing line consists of distance controller, transit conveyor, auto sorting unit and packing machine. Cake, bread and other products are separated first, and then arranged by feeding unit, after that the products are transmitted orderly to the packing machine for packaging. The packing line can achieve the effects of continuous and orderly production; low reject rate and beautiful appearance. 

Synchronous Alcohol spray and air charging are available for the bread automatic packaging system.

Single line packing speed can reach 80-180bags/min.

Whole system total power supply adopts 220V, 50HZ, single phase. Total Power is 15KW

Nitrogen maker is optional

3.Advantage of automatic food packing system for layer cake:

The horizontal packing line equipped with auto aligning device and protective cover. Auto correcting device is optional.

Simplified structure, easy operation, convenient cleaning and maintain. Easy adjustment for different products or parameter setting.

PU belt can be discharged without tools and equipped with hopper to get product waste, which easy for cleaning and maintain the packaging system.

Control system uses high quality electronic, intelligent PLC, touch screen and good HMI, operating more simply and convenient.

The flow packing line equipped several difference speed belt arrange breads or cakes to guarantee high speed stably and locate accurately.

The automatic food packaging machine and system use stainless steel and Nylon baffle, easy for operation and cleaning.

PU belt can be discharged without tools in 1 minute and equipped with hopper to get product waste, which easy for cleaning and maintain.

The food machinery structure is very simple, easy operation, convenient cleaning and maintain. Easy adjustment for different products or parameter setting.

Control system of the plastic film packaging equipment uses high quality electronic, intelligent PLC, touch screen and good HMI, operating more simply and convenient.

We will add 90 degree turning conveyor or 180 degree turning conveyor to packaging system according to customers’ factory layout or space.

Equipped with meter detector and weight checker, which can automatic connect with the fflow packaging system.

4.Application of automatic packaging machinery: 

Applicable for packing bread, cake, muffin, egg pie and other regular product come out disorder.

5.Packaging samples:

6.Drawing of automatic packaging solution:

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7.Packaging system details.

(1)Distance controller

The main function of the distance contoller is pull over the product distance or keep them in rows.

(2)Transit conveyor

This transit conveyor of the packaging solution is use to delivery products into different packaging lines.

(3)C belt

The main function of the C Belt is transfer product to the sorting unit and change product directions.

(4)Sorting unit

Sorting unit of packaging system introduction:

The sorting unit parts is consist of 2 conveyor belts and 5-6 sensors. 

Function of the sorting unit:

The main function of this sorting unit is controlled the product feeding speed, located it and connect with the packaging machine automatically. Once it detected product too much, the feeding speed will slow down, if lack of product, then the feeding speed will speak up soon. 

Advantage of the sorting unit:

Reducing human operation and make sure the packaging machine running in stable speed with less product wastes.

Packaging machine model suggest:

A.Rotary type packaging machine

Machine Model

ZP-500 horizontal packing machine

ZP-500SG packing machine

(3 Servo controlled Doulbe cutter)

ZP-500SG packing machine

(3 Servo controlled Single cutter)

Packing speed

35-300 bags/min

35-300 bags/min

35-200 bags/min

Packing material

Plastic film (OPP/CPPPT/PEKOP/CPPALU-FOIL)

Bag style

Pillow type/fat pouch (3-side presealed)

Bag size (L*W*H)

85mm-230mm, 20-90mm,5-50mm

60mm- infinite, 30-150mm,5-50mm

80mm- infinite, 30-150mm,5-55mm

Film width

66-400mm

Packing Dimension  (L*W*H)

4000mm*770mm*1600mm

4000mm*900mm*1600mm

Heat power

3.1kw

3.8kw

2.4kw

Motor power

0.55+0.75kw

2.5kw

Total power

5.6 kw

6.3kw

4.9kw

Overall weight

630kg

B.Box-motion type packaging machinery

No.

Items

Model

RD-BM-508S Box-motion Servo Packaging Machine

1

Bag former(mm)

W100-200mmHMax 100mm  -- Big former

W50-100mmHMax 70mm    --- Small former

2

Bag length

Small outer diameter 80-400mm; Large outer diameter 100-400mm

3

Film Width

100-500mm

4

Packing Speed

60-80bags/minute

5

Packing material

OPP or CPP / OPP+CPP/PET+CPP/PET+LLDPE/PET+VMCPP

6

Machine size

 L4000*W1139*H1680mm

7

Total Power

3.5KW

8

Voltage

Single phase 220V  50/60HZ  Air pressure:0.6MPA

9

Overall Weight

1000KG

bread-type4.jpg

10.FAQ about packaging machinery:

Q: How many space we need for the bread automatic packaging system?

A: Depends on the product capacity and your factory layout. But our standard 3 line of the packaging system needs 8000mm length and 3800 width.

Q: What’s the difference between the rotary type packaging machine and the box-motion type packaging machine?

A: Difference as below:

①Cutter type: The rotary type packaging machine cutter is rotary one, The box-motion packaging equipment is the box-motion type cutter.

②Machine parts: The cutter jaw unit of the box-motion type packaging equipment is imported from Taiwan.

③Servo motor: The rotary type packaging machine is step motor, single servo motor, 2 servo motors and 3 servo motors are optional. The box-motion type packaging machine is 4 servo motors. 

Q: Do we need a spare packing line?

A: Yes if you have enough space. Because it will affect your production if some machine need maintenance, it’s better to have one spare packaging line.

Q: What’s the application of bread automatic packaging system?

A: It designed for the product come out in disorder, such as bread, cake, muffin, moon cake and other object come out disorder.

Q: What’s the difference between the sink type packaging system and the bread automatic packaging line?

A: The difference between the sink type packaging system and the bread packaging line is as below:

(1)Structure different:  the sink type packaging system has the sink type conveyor, but the bread packaging line just have the transit conveyor.

(2)Product application: The sink type packaging system is suitable for those products come out in order or soft product, such as the swiss roll, layer cake, steamed cake and muffin. The bread packaging line is for those products come out disorders.

LATEST NEWS

On June 9-10, 2017, RUIPUHUA Corporation organized 300 employees to have a big relax. At the meaning time, all the staffs know each other more, including the RUIPUHUA Company culture, they just like families to love each other. With this love, they will offer better product and service in the future I think.

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Email: lotuspackage@ruipuhua.com, lotuschen710@gmail.com

Add: No.9, North JunYe Road, Technology Industry C Zone, Shishan Town, Foshan City, China.

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