Cracker Biscuit Automatic Packaging System

The flow packaging machinery for cracker biscuit industry, can package rice cake, cracker biscuit. The packing speed can up to 250 bags per minute. This biscuit packaging system can be connected with the biscuit processing machine to feed the product automatically and continuously, to achieve two or more pieces of laminated packaging.

Automatic food process and packaging system for biscuit industry

1.Introduction of automatic horizontal wrapping equipment for  cookies biscuit :

The flow packaging machinery for cracker biscuit industry, can package rice cake, cracker biscuit. The packing speed can up to 250 bags per minute. This biscuit packaging system can be connected with the biscuit processing machine to feed the product automatically and continuously, to achieve two or more pieces of laminated packaging.

2.Main Function of cracker biscuit flow packing machine:

This packaging solution equipped with weight checker, metal detector and automatic tray sucking and loading unit.

Rice biscuit and cracker automatic feeding & packing line includes the separating conveyor, vibrating feeder, multi-belt conveyor, vibrating conveyor, biscuits feeder and automatic packing machine. It can be seamlessly connected to the biscuit processing machine. By the drive of vibrator and conveyor, the products are conveyed stably and orderly to the biscuit feeder, realize two or more pieces of laminated packaging, to achieve continuous production, high speed, greatly reduce the labor intensity.

Single line packing speed can reach 180-250 bags/min. Depends on the size of the product and the characteristics of the packaging film.

Whole system adopts 220V, 50HZ, single phase. Total Power is 28KW (five lines as drawing)

3.Advantage of automatic food packaging system for cracker biscuit:

The horizontal packaging line equipped with auto aligning device and protective cover. Auto correcting device is optional.

Simplified structure, easy operation, convenient cleaning and maintain. Easy adjustment for different products or parameter setting.

PU belt can be discharged without tools and equipped with hopper to get product waste, which easy for cleaning and maintain the packaging system.

Control system uses high quality electronic, intelligent PLC, touch screen and good HMI, operating more simply and convenient.

The feeding and packing line equipped with 304 stainless steel baffle, motive PU baffle or nylon baffle, easy for operation and cleaning.

Dismantle the belts without tools in one minute, convenient cleaning and maintenance, it’s easy and fast to change films and setting when changing products with different size.

Simplified structure, easy operation, convenient cleaning and maintain. Easy adjustment for different products or parameter setting.

The packaging system equipped with food grade blue anti-microbial PU belt, anti-sticking belt and white PU belt are also optionally available.

High quality electric components are adopted in control system, intelligent PLC, touch screen and wonderful HMI, make the operation easy and intuitive.

Rice cake/ biscuit production line has the feature of large capacity and continuous production without stop. The traditional rice cake/biscuit packaging is to put the cake/ biscuit into biscuit feeder by manual, the new rice cake/ biscuit automatic feeding line solved the problem of feeding, to achieve continuous production and liberation of a large number of labor, reducing the labor intensity.

The crumble slots are installed under the vibrating conveyor, easy to maintain save time and efforts.

Simplified structure, easy operation, convenient cleaning and maintain. Easy adjustment for different products or parameter setting.

The packaging system equipped with food grade blue anit-microbial PU belt.

PU belt can be discharged without tools and equipped with hopper to get product waste, which easy for cleaning and maintain.

Control system of packing line uses high quality electronic, intelligent PLC, touch screen and good HMI, operating more simply and convenient.

Left and right hand version are available. 

4.Application of automatic packaging machinery: 

his wrapping system is applicable for packing biscuit, cookies, walnut cake, cracker, digestive biscuit and other regular shape objects. Connected with former production line by automatic feeder, to achieve single-chip, overlay(2-4), mulit-heaps packaging form.

5.Packaging samples:

6.Drawing of automatic packaging solution:

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Packaging machine model suggest:

A.Rotary type packaging machine

Machine Model

ZP-500 horizontal packing machine

ZP-500SG packing machine

(3 Servo controlled Doulbe cutter)

ZP-500SG packing machine

(3 Servo controlled Single cutter)

Packing speed

35-300 bags/min

35-300 bags/min

35-200 bags/min

Packing material

Plastic film (OPP/CPPPT/PEKOP/CPPALU-FOIL)

Bag style

Pillow type/fat pouch (3-side presealed)

Bag size (L*W*H)

85mm-230mm, 20-90mm,5-50mm

60mm- infinite, 30-150mm,5-50mm

80mm- infinite, 30-150mm,5-55mm

Film width

66-400mm

Packing Dimension  (L*W*H)

4000mm*770mm*1600mm

4000mm*900mm*1600mm

Heat power

3.1kw

3.8kw

2.4kw

Motor power

0.55+0.75kw

2.5kw

Total power

5.6 kw

6.3kw

4.9kw

Overall weight

630kg

B.Box-motion type packaging machinery

No.

Items

Model

RD-BM-508S Box-motion Servo Packaging Machine

1

Bag former(mm)

W100-200mmHMax 100mm  -- Big former

W50-100mmHMax 70mm    --- Small former

2

Bag length

Small outer diameter 80-400mm; Large outer diameter 100-400mm

3

Film Width

100-500mm

4

Packing Speed

60-80bags/minute

5

Packing material

OPP or CPP / OPP+CPP/PET+CPP/PET+LLDPE/PET+VMCPP

6

Machine size

 L4000*W1139*H1680mm

7

Total Power

3.5KW

8

Voltage

Single phase 220V  50/60HZ  Air pressure:0.6MPA

9

Overall Weight

1000KG

Cracker-biscuit2.jpg

FAQ about packaging machinery:

Q: What’s the difference between the rotary type packaging machine and the box-motion type packaging machine?

A: Difference as below:

①Cutter type: The rotary type packaging machine cutter is rotary one, The box-motion packaging equipment is the box-motion type cutter.

②Machine parts: The cutter jaw unit of the box-motion type packaging equipment is imported from Taiwan.

③Servo motor: The rotary type packaging machine is step motor, single servo motor, 2 servo motors and 3 servo motors are optional. The box-motion type packaging machine is 4 servo motors. 

Q: Do we need a spare packing line?

A: Yes if you have enough space. Because it will affect your production if some machine need maintenance, it’s better to have one spare packaging line.

Q: What’s the application of biscuit automatic packaging system?

A: It designed for packing biscuit industry, such as biscuit, cookies,walnut cake, cracker biscuit, sandwich biscuit and other regular shape objects. 

Q: What’s the difference between the sink type packaging system and the bread automatic packaging line?

A: The difference between the sink type packaging system and the bread packaging line is as below:

1) Structure different:  the sink type packaging system has the sink type conveyor, but the bread packaging line just have the transit conveyor.

2) Product application: The sink type packaging system is suitable for those products come out in order or soft product, such as the swiss roll, layer cake, steamed cake and muffin. The bread packaging line is for those products come out disorders.

Q: Can the packing system pack two layer biscuit, like 2 piles and each pile two piece?

A: Yes. Add the biscuit lamination device.

Q: How many lines we need for our biscuit production?

A: It depends on the production line capacity, and our single packing line maximum speed is 150-180 bags per minute per line. 

Q: Could our biscuit packaging solution can package 4 pieces (1 pile*4)biscuit?

A: Yes, just add some laminating device.

Q: What’s size of our standard cracker biscuit packaging lines?

A: The standard biscuit packaging system total is 5 lines, in order words, 5 sets of packaging machine. Total length need 12381mm, width needs 4351mm.

However, we can design the packaging system according to your biscuit size, character, biscuit package style, capacity and factory layout.

Q: What is the capacity of the cracker biscuit packaging system?

A: Depends on the cracker biscuit package style. If package type is one piece per bag, the packaging speed of each line can up to 100-250bags per minute. And the standard 5 biscuit packaging lines are 500-1250 pieces per minute.

Q: Could we add metal checker and weight checker to our packaging solution?

A: Yes. 

Q: What information need to offer for biscuit packaging solution?

A: Need the following information for the biscuit packaging solution:

(1)Biscuit information, such as biscuit size, character, shape and biscuit pictures.

(2)Biscuit package style: how many pieces per minute? How them in the package?

LATEST NEWS

On June 9-10, 2017, RUIPUHUA Corporation organized 300 employees to have a big relax. At the meaning time, all the staffs know each other more, including the RUIPUHUA Company culture, they just like families to love each other. With this love, they will offer better product and service in the future I think.

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