Disk Turntable Type Automatic Packaging System for Rice Bar in 350 Bags Per Minute

The disk turntable type flow packaging system is designed for hard product, such as egg roll, rice roll, marshmallow, crunchy bar,nut crisp bar, wafer stick, cookies and other regular shape product. The packaging speed can up to 350 bags per minute. The packing line can manual feeding or automatic feeding product, it’s very convenient. 

1.Introduction of disk turntable type automatic packaging line:

The disk turntable type flow packaging system is designed for hard product, such as egg roll, rice roll, marshmallow, crunchy bar,nut crisp bar, wafer stick, cookies and other regular shape product. The packaging speed can up to 350 bags per minute. The packing line can manual feeding or automatic feeding product, it’s very convenient. 

2.Main Function of disk turntable automatic packaging system:

Single disk turntable type packaging line packing speed can reach 150-350bags/min.

Whole packing system adopts 220V, 50HZ, single phase. Total Power is 11KW.(2 line of dis turntable packaging line)

The disk turntable type packing system can use difference packing model according to customers’ requirement or packaging specifications. 

The flow packaging machinery qualified rate of products is up to 99%.

Electric eye induction of the packaging system is set at the feeding place of the soap. If the soap is not in place, the soap packing machine will not start packing.

The disk turntable type packaging machine can store various parameters (film length, feeding speed, bag length) simple and convenient, reasonable design. Suitable for mass production.

The feeding shaft, membrane transmission shaft and transverse sealing and cutting shaft of the soap packing machine are driven by separate servo motors, and each mechanism can be independently controlled. Parameters can be set according to different products and then stored in the PLC program.

The horizontal flow wrap packing machine with the function of automatic Angle insertion, make bag appearance more beautiful and the reliability is improved

Disk turntable type packing line consists of distance controller conveyor, feeder, disk turntable unit,auto sorting unit and packing machine. This system use disk centrifugal force to distributing and delivering to the sorting unit and finish packing in order to keep a continuous and orderly production with lower waste and beautiful package. Alcohol spray and air charging is optional.

3.Advantage of automatic food packing system for rice bar or cookies.

The horizontal packing line equipped with auto aligning device and protective cover. Auto correcting device is optional.

Packaging machine with simplified structure, easy operation, convenient cleaning and maintain. Easy adjustment for different products or parameter setting.

Control system of the packaging system uses high quality electronic, intelligent PLC, touch screen and good HMI, operating more simply and convenient.

The flow packing line equipped several difference speed belt arrange soap bar to guarantee high speed stably and locate accurately.

The automatic soap bar packaging machine and system use stainless steel and Nylon baffle, easy for operation and cleaning.

We will add 90 degree turning conveyor or 180 degree turning conveyor to packaging system according to customers’ factory layout or space.

Equipped with metal detector and weight checker, which can automatic connect with the flow packaging system.

The packing line can align device and deliver to sorting unit orderly to guarantee high speed stably and locate accurately.

Disk turntable unit delivers product to sorting unit to guarantee high speed stably and locate accurately.

Left and right hand version packing line available

The packing line allows changing among zig-zag cutter, wave cutter and strait cutter.

4.Application of disk turntable type automatic packaging solution: 

This disk turntable automatic packaging solution is designed for hard product, such as egg roll, rice roll, marshmallow, crunchy bar,nut crisp bar, wafer stick, cookies and other regular shape product. 

5.Packaging samples:

6.Drawing of automatic packaging solution:

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7.Packaging system details.

(1)Distance controller (Optional)

The main function of the distance controller is pull over the product distance or keep them in rows, then it’s easy to delivery to the feeder for the packaging system arrangement. For disk turntable type packaging line, if the capacity is small or customer want manual feeding products, this parts is optional.

(2)Feeder

The feeder of packaging system is use to deliver products to different packaging machines. 

(3)Disk turntable unit

Through the centrifugal force of the rotation of the disk turntable, the material is thrown onto the outer ring for queuing output and packaging.

(4)Sorting unit

Sorting unit of packaging system introduction:

The sorting unit parts is consist of 2 conveyor belts and 5-6 sensors. 

Function of the sorting unit:

The main function of this sorting unit is controlled the product feeding speed, located it and connect with the packaging machine automatically. Once it detected product too much, the feeding speed will slow down, if lack of product, then the feeding speed will speak up soon. 

Advantage of the sorting unit:

Reducing human operation and make sure the packaging machine running in stable speed with less product wastes.

Packaging machine model suggest:

A.Rotary type packaging machine

Machine Model

ZP-500 horizontal packing machine

ZP-500SG packing machine

(3 Servo controlled Doulbe cutter)

ZP-500SG packing machine

(3 Servo controlled Single cutter)

Packing speed

35-300 bags/min

35-300 bags/min

35-200 bags/min

Packing material

Plastic film (OPP/CPPPT/PEKOP/CPPALU-FOIL)

Bag style

Pillow type/fat pouch (3-side presealed)

Bag size (L*W*H)

85mm-230mm, 20-90mm,5-50mm

60mm- infinite, 30-150mm,5-50mm

80mm- infinite, 30-150mm,5-55mm

Film width

66-400mm

Packing Dimension  (L*W*H)

4000mm*770mm*1600mm

4000mm*900mm*1600mm

Heat power

3.1kw

3.8kw

2.4kw

Motor power

0.55+0.75kw

2.5kw

Total power

5.6 kw

6.3kw

4.9kw

Overall weight

630kg

B.Box-motion type packaging machinery

No.

Items

Model

RD-BM-508S Box-motion Servo Packaging Machine

1

Bag former(mm)

W100-200mmHMax 100mm  -- Big former

W50-100mmHMax 70mm    --- Small former

2

Bag length

Small outer diameter 80-400mm; Large outer diameter 100-400mm

3

Film Width

100-500mm

4

Packing Speed

60-80bags/minute

5

Packing material

OPP or CPP / OPP+CPP/PET+CPP/PET+LLDPE/PET+VMCPP

6

Machine size

 L4000*W1139*H1680mm

7

Total Power

3.5KW

8

Voltage

Single phase 220V  50/60HZ  Air pressure:0.6MPA

9

Overall Weight

1000KG

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FAQ about packaging machinery:

Q: How many space we need for the Disk turntable type automatic packaging system?

A: Depends on the product capacity and your factory layout. But our standard 2 lines of the packaging system needs 7550mm length and 3350mm width.

Q: What’s the difference between the rotary type packaging machine and the box-motion type packaging machine?

A: Difference as below:

①Cutter type: The rotary type packaging machine cutter is rotary one, The box-motion packaging equipment is the box-motion type cutter.

②Machine parts: The cutter jaw unit of the box-motion type packaging equipment is imported from Taiwan.

③Servo motor: The rotary type packaging machine is step motor, single servo motor, 2 servo motors and 3 servo motors are optional. The box-motion type packaging machine is 4 servo motors.

Q: Do we need a spare packing line?

A: Yes if you have enough space. Because it will affect your production if some machine need maintenance, it’s better to have one spare packaging line.

Q: What’s the belt size of automatic packaging system?

A: The standard automatic packaging system belt size is 1000mm width and height 1000mm, but it can be customized.

Q: What kind of information I need to offer if we want to buy this automatic packaging system?

A: Product size and pictures, package details, capacity, factory layout in CAD format and wafer production video.

Q: Could you help us adding the finished conveyor to deliver the wafer package into another room for carton packages?

A: Yes, of course. We are professional in designing the food packaging factory, considering the product flow, worker operation direction and passageway.

Q: Can your packing machine meet our needs well?

A:  After receiving your inquiry, please kindly consult us and providing following information:

- The soap bar size,including the length, width and thickness.

-Package information. How many pieces per bag?

- Do you want semi-automatic packing machine or fully automatic packing machine?

- Capacity of your production

Then our engineer will make the suitable packaging solutions according to your specific requirement. Every machine is customized to meet your needs well. 

Q: Are you packaging equipment factory or trading company?

A: We are the factory, and especially R&D, manufacture and sell various packing requirements. We have engaged in the packing R&D and production near 20 years. 

Q. What's your payment way?

A: T/T, West Union, pay in cash or other term.

Q. How can we make sure about the packaging machine quality after we put the order?

A: Before delivery, we will send you the pictures and videos for you to check the quality, and also you can arrange for quality checking by yourself or by your contacts in Foshan city.

Q: How much about the disk turntable type automatic packaging machine?

A: The price is depends on the machine configuration.

Q: How many days after ordering the disk turntable packaging system?

A: If we have in stock, the packing machine can be ready less then 15 working days.

Q: What’s the package style your packaging system can make?

A: Pillow type package, three side sealed package. 

Q: What is the packing material of the flow packing machine?

A: Plastic film (OPP/CPP、PT/PE、KOP/CPP、ALU-FOIL), not the paper wrapping material. 

Q: Can the disk turntable pacing line package different product size?

A: Yes, off course within our machine packing machine model range. Offer the size for our reference will be better.

Q: How to clean the PU Belt of the food machinery?

A: Use the alcohol cleans it.

LATEST NEWS

New office and packaging machine workshop

Due to the big production requirement, Foshan Ruipuhua Machinery Equipment Co. LTD will expand the office and workshop. As plan, RUIPUHUA company will expand 5 floors for a new office building. And 3 floors for the packaging machine workshop, the first floor will be used for the semi-automatic packaging machine, the secondary for an automatic packaging machine, the third floor for the box-motion packaging machine, the secondary packaging, and the robot system.

And there will have a very huge meeting room and can contain over 200 people. Ruipuhua people are waiting for you to visit after in October 2021 year.  If you have time please contact Lotus. ( Email: lotuspack@ruipuhua.com, Whatsapp/ mobile: +8613420743171)

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Certification About Flow Packaging Machinery

CE 2020
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EC 161125
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Packaging Machine Factory Introduction

Tel: +86-757-81263868

Fax: +86-757-81263869

Mobile: +86-13420743171

Email: lotuspackage@ruipuhua.com, lotuschen710@gmail.com

Add: No.9, North JunYe Road, Technology Industry C Zone, Shishan Town, Foshan City, China.

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