Group packaging solution with auto tray loading unit

The multi-piece automatic loading and unloading line is mainly for bread and other products with large output and regular shapes, which solves the problem of standing arrangement and automatic loading of products.

This type of group bread /hamburger packaging solution is designed for group package. The speed of one line can be 30-65 bags per minute.

1. Product introduction of an automatic group packaging system with tray loading unit :

The multi-piece automatic loading and unloading line is mainly for bread and other products with large output and regular shapes, which solves the problem of standing arrangement and automatic loading of products.

This type of group bread /hamburger packaging solution is designed for group package. The speed of one line can be 30-65 bags per minute.

2. Main Function of food packing machine for wafer:

1) The automatic feeding and sorting line for multiple breads is composed of a stretch conveyor, an automatic sorting unit, a servo receiving unit, an automatic feeding machine, a dual-channel converging unit and an automatic packaging machine. After the bread comes out of the cooling tower, the automatic sorting unit is arranged in an orderly manner, and the bread is arranged in a standing position after passing through the distance of the entire conveyor. Under the action of the material shifting mechanism, it is sent into the pallet via the upper channel. After the two channels are merged, the products are sent to the packaging machine for packaging in an orderly manner.

2) The dual-channel material sorting and packaging speed is 65 bags/min (5 pieces pallet).

3) The whole line adopts a 220V 50HZ power supply, as shown in the figure, the total power is 12KW (including packaging machine)

3. Advantage of automatic group packing system with tray:

1) The bread production line is large in volume and uninterrupted in production. The traditional method of multiple pallets is a manual pallet, which consumes a lot of labor. Multiple bread automatic loading and unloading lines realize automatic loading of intelligent machines, liberating a large amount of labor and reducing labor intensity

2) The products of the servo rewinding unit are fed into the pallet channel via the feeding mechanism to realize stable palletizing, precise positioning, and stable production. The products run in an orderly arrangement in the aisle, and the relevant structure is the first in China.

4. Application of automatic group packaging machinery: 

The multi-piece automatic loading and unloading line is mainly for bread and other products with large output and regular shapes, which solves the problem of standing arrangement and automatic loading of products.

5. Packaging samples of group packaging machine:

automatic group packaging system iwht tray loading unit

Automatic family packaging line with tray

6. Drawing of automatic packaging solution:

Drawing of automatic group packaging solution with tray loading unit

7. Packaging system details.

(1) Distance controller

The main function of the distance controller is pull over the product distance or keep them in rows.

(2) Distributing conveyor

This distributing conveyor of the packaging solution is used to deliver products into different packaging lines. The length of these parts depends on customers’ production capacity or factory layout.

(3) Automatic tray sucking and loading unit

This tray automatic loading unit can automatically sucking down those plastic trays/boxes, then loading the products automaticlly.

(4) Storage belt

The main function of the storage Belt is to storage those wafers and help deliver to the packaging machine, finish packaging.

(5) Sorting unit

Sorting unit of packaging system introduction:

The sorting unit parts are consist of 2 conveyor belts and 5-6 sensors. 

The function of the sorting unit:

The main function of this sorting unit is to control the product feeding speed, located it, and connect it with the packaging machine automatically. Once it detected the product too much, the feeding speed will slow down, if lack of product, then the feeding speed will speak up soon. 

Advantage of the sorting unit:

Reducing human operation and make sure the packaging machine running at a stable speed with fewer product wastes.

Rotary type packaging machine

Machine Model

ZP-500 horizontal packing machine

ZP-500SG packing machine

(3 Servo controlled Doulbe cutter)

ZP-500SG packing machine

(3 Servo controlled Single cutter)

Packing speed

35-300 bags/min

35-300 bags/min

35-200 bags/min

Packing material

Plastic film (OPP/CPPPT/PEKOP/CPPALU-FOIL)

Bag style

Pillow type/fat pouch (3-side presealed)

Bag size (L*W*H)

85mm-230mm, 20-90mm,5-50mm

60mm- infinite, 30-150mm,5-50mm

80mm- infinite, 30-150mm,5-55mm

Film width

66-400mm

Packing Dimension  (L*W*H)

4000mm*770mm*1600mm

4000mm*900mm*1600mm

Heat power

3.1kw

3.8kw

2.4kw

Motor power

0.55+0.75kw

2.5kw

Total power

5.6 kw

6.3kw

4.9kw

Overall weight

630kg

Box-motion type packaging machine

No.

Items

Model

RD-BM-508S Box-motion Servo Packaging Machine

1

Bag former(mm)

W100-200mmHMax 100mm  -- Big former

W50-100mmHMax 70mm    --- Small former

2

Bag length

Small outer diameter 80-400mm; Large outer diameter 100-400mm

3

Film Width

100-500mm

4

Packing Speed

60-80bags/minute

5

Packing material

OPP or CPP / OPP+CPP/PET+CPP/PET+LLDPE/PET+VMCPP

6

Machine size

 L4000*W1139*H1680mm

7

Total Power

3.5KW

8

Voltage

Single phase 220V  50/60HZ  Air pressure:0.6MPA

9

Overall Weight

1000KG

508 Horizontal box motion packaging machine.png

packaging machine ZP-530S.jpg

Servo packaging machine ZP-500SG

Drawing of automatic group packaging solution with tray loading unit

Automatic group packaging solution with tray loading unit

FAQ of bread packaging system

Q: What is the purity of the nitrogen generator if we need it for our bread packaging system?

A: About 99.5% and the capacity have 3 Nm³/h ,5 Nm³/h and 10Nm³/h, which depends on the number of packaging line you needs.

Q: Could we change the packing system direction or location?

A: Yes. You just change it conveniently by wheels. What’s more, the whole packing system is combined with different unit, which is easy to move it.

Q: For the big size product, which packing model suggested for us?

A: Depends on the product size, so you offer the size to us will be better. Normally, we have 2 kinds packing equipment suitable for you.

①Rotary type packing equipment, such as ZP-500SG.

②Box-motion packing machine, such as RD-BM-508S.

Q: What’s the belt size of automatic packaging system?

A: The standard automatic packaging system belt size is 1000mm width and height 1000mm, but it can be customized.

Q: What kind of information I need to offer if we want to buy this automatic packaging system?

A: Product size and pictures, package details, capacity, factory layout in CAD format and wafer production video.

Q: Could you help us adding the finished conveyor to deliver the wafer package into another room for carton packages?

A: Yes, of course. We are professional in designing the food packaging factory, considering the product flow, worker operation direction and passageway.

Q: Can your machine meet our needs well?

A:  After receiving your inquiry, please kindly consult us and providing following information:

- The soap bar size,including the length, width and thickness.

-Package information. How many pieces per bag?

- Do you want semi-automatic packing machine or fully automatic packing machine?

- Capacity of your production

Then our engineer will make the suitable packaging solutions according to your specific requirement. Every machine is customized to meet your needs well. 

Q: Are you packaging machine factory or trading company?

A: We are the factory, and especially R&D, manufacture and sell various packing requirements. We have engaged in the packing R&D and production near 20 years. 

Q. What's your payment way?

A: T/T, West Union, pay in cash or other term.

Q. How can we make sure about the packaging machine quality after we put the order?

A: Before delivery, we will send you the pictures and videos for you to check the quality, and also you can arrange for quality checking by yourself or by your contacts in Foshan city.

Q: How much about the disk turntable type automatic packaging machine?

A: The price is depends on the machine configuration.

Q: How many days after ordering the disk turntable packaging system?

A: If we have in stock, the packing machine can be ready less then 15 working days.

Q: What’s the package style your packaging system can make?

A: Pillow type package, three side sealed package. 

Q: What is the packing material of the flow packing machine?

A: Plastic film (OPP/CPP、PT/PE、KOP/CPP、ALU-FOIL), not the paper wrapping material. 

Q: Can the disk turntable pacing line package different product size?

A: Yes, off course within our machine packing machine model range. Offer the size for our reference will be better.

Q:  How to clean the PU Belt of the food machinery?

A:  Use the alcohol cleans it.

LATEST NEWS

New office and packaging machine workshop

Due to the big production requirement, Foshan Ruipuhua Machinery Equipment Co. LTD will expand the office and workshop. As plan, RUIPUHUA company will expand 5 floors for a new office building. And 3 floors for the packaging machine workshop, the first floor will be used for the semi-automatic packaging machine, the secondary for an automatic packaging machine, the third floor for the box-motion packaging machine, the secondary packaging, and the robot system.

And there will have a very huge meeting room and can contain over 200 people. Ruipuhua people are waiting for you to visit after in October 2021 year.  If you have time please contact Lotus. ( Email: lotuspack@ruipuhua.com, Whatsapp/ mobile: +8613420743171)

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Certification About Flow Packaging Machinery

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EC 161125
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Packaging Machine Factory Introduction

Tel: +86-757-81263868

Fax: +86-757-81263869

Mobile: +86-13420743171

Email: lotuspackage@ruipuhua.com, lotuschen710@gmail.com

Add: No.9, North JunYe Road, Technology Industry C Zone, Shishan Town, Foshan City, China.

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