Multi-channel tray loading packaging line for biscuit

This type of packaging solution is designed for the cookies biscuit industry, which can capable for single biscuits with the tray or multi-piece biscuits in one tray. The packaging system can automatic connnect with the biscuit baking machine and cooling conveyor, automatic feeding the biscuit , automatic stacking, automatic feeding and loading the tray, finally packaging.

Automatic food process and packaging system for biscuit industry

1. Introduction of automatic horizontal wrapping equipment for  cookies biscuits:

The flow packaging machinery for the cracker biscuit industry can package rice cake, cracker biscuits. The packing speed can be up to 250 bags per minute. This biscuit packaging system can be connected with the biscuit processing machine to feed the product automatically and continuously, to achieve two or more pieces of laminated packaging.

2. Main Function of cracker biscuit flow packing machine with tray feeding and loading unit:

  •  The multi-channel tray loading&packing line is composed of separating conveyors, automatic tray separating machine, tray feeding conveyor, automatic loading into tray machine, distributing conveyor, automatic feeding line and automatic packaging machine, which are used to pull away products, automatic distribution, automatic loading into tray, realize single-package, multi-package, single-layer, multi-layer and other types of loading forms, to achieve continuous production, high speed, and large capacity.
  • The single line speed is 120 pcs per bag.
  • The whole line uses 220V 50HZ power supply, as shown in the figure, the total power of one to two  (eight channels) is about 9KW (not including the packaging machine).

3. Advantage of the automatic food packaging system for cracker biscuits:

  • The horizontal packaging line is equipped with an auto aligning device and protective cover. The auto-correcting device is optional.
  • Simplified structure, easy operation, convenient cleaning, and maintenance. Easy adjustment for different products or parameter settings.
  • PU belt can be discharged without tools and equipped with a hopper to get product waste, which is easy for cleaning and maintain the packaging system.
  • The Control system uses high-quality electronic, intelligent PLC, touch screen, and good HMI, operating more simply and conveniently.
  • The feeding and packing line is equipped with 304 stainless steel baffle, motive PU baffle, or nylon baffle, easy for operation and cleaning.
  • Dismantle the belts without tools in one minute, convenient cleaning and maintenance, it’s easy and fast to change films and setting when changing products with different sizes.
  • Simplified structure, easy operation, convenient cleaning and maintenance. Easy adjustment for different products or parameter settings.
  • The packaging system equipped with a food-grade blue anti-microbial PU belt, anti-sticking belt, and white PU belt is also optionally available.
  • High-quality electric components are adopted in the control system, intelligent PLC, touch screen and wonderful HMI make the operation easy and intuitive.
  • The Left and right-hand versions are available. 
  • Separating tray machine, tray feeding conveyor, and loading into tray machine are controlled by independent cylinders and servo motors. Tray positioning is accurate, high-speed, and stable.
  • It can realize single-package, multi-package, single-layer, multi-layer, and other packaging forms, high-speed and high-efficiency, large output, and labor-saving.
  • After tray-loading is completed, the products in each channel will be released on the distribution conveyor by photoelectric detection, high stability of tray feeding, and packing.

4. Application of automatic packaging machinery: 

Scope of application: for biscuit products, single and multi-piece automatic feeding into tray and packaging, the front end can connect to the biscuit production line to realize automatic continuous feeding, automatic stacking, and automatic feeding into a tray to complete a variety of packaging forms.

5. Packaging samples:

Biscuit with tray packaging machine

tray packaging machine

plastic tray packaging machine

6. Drawing of automatic packaging solution:

multi-channel tray loading packaging line for biscuit

Packaging machine model suggest:

A.Rotary type packaging machine

Machine Model

ZP-500 horizontal packing machine

ZP-500SG packing machine

(3 Servo controlled Doulbe cutter)

ZP-500SG packing machine

(3 Servo controlled Single cutter)

Packing speed

35-300 bags/min

35-300 bags/min

35-200 bags/min

Packing material

Plastic film (OPP/CPPPT/PEKOP/CPPALU-FOIL)

Bag style

Pillow type/fat pouch (3-side presealed)

Bag size (L*W*H)

85mm-230mm, 20-90mm,5-50mm

60mm- infinite, 30-150mm,5-50mm

80mm- infinite, 30-150mm,5-55mm

Film width

66-400mm

Packing Dimension  (L*W*H)

4000mm*770mm*1600mm

4000mm*900mm*1600mm

Heat power

3.1kw

3.8kw

2.4kw

Motor power

0.55+0.75kw

2.5kw

Total power

5.6 kw

6.3kw

4.9kw

Overall weight

630kg

B.Box-motion type packaging machinery

No.

Items

Model

RD-BM-508S Box-motion Servo Packaging Machine

1

Bag former(mm)

W100-200mmHMax 100mm  -- Big former

W50-100mmHMax 70mm    --- Small former

2

Bag length

Small outer diameter 80-400mm; Large outer diameter 100-400mm

3

Film Width

100-500mm

4

Packing Speed

60-80bags/minute

5

Packing material

OPP or CPP / OPP+CPP/PET+CPP/PET+LLDPE/PET+VMCPP

6

Machine size

 L4000*W1139*H1680mm

7

Total Power

3.5KW

8

Voltage

Single phase 220V  50/60HZ  Air pressure:0.6MPA

9

Overall Weight

1000KG

500 packaging machine.jpg

packaging machine ZP-500SG.jpg

Packaging equipment RD-BM-508S

multi-channel tray loading packaging line for biscuit

multi-channel tray loading packing line for biscuit

FAQ about packaging machinery:

Q: What’s the difference between the rotary type packaging machine and the box-motion type packaging machine?

A: Difference as below:

①Cutter type: The rotary type packaging machine cutter is rotary one, The box-motion packaging equipment is the box-motion type cutter.

②Machine parts: The cutter jaw unit of the box-motion type packaging equipment is imported from Taiwan.

③Servo motor: The rotary type packaging machine is step motor, single servo motor, 2 servo motors and 3 servo motors are optional. The box-motion type packaging machine is 4 servo motors. 

Q: Do we need a spare packing line?

A: Yes if you have enough space. Because it will affect your production if some machine need maintenance, it’s better to have one spare packaging line.

Q: What’s the application of biscuit automatic packaging system?

A: It designed for packing biscuit industry, such as biscuit, cookies,walnut cake, cracker biscuit, sandwich biscuit and other regular shape objects. 

Q: What’s the difference between the sink type packaging system and the bread automatic packaging line?

A: The difference between the sink type packaging system and the bread packaging line is as below:

1) Structure different:  the sink type packaging system has the sink type conveyor, but the bread packaging line just have the transit conveyor.

2) Product application: The sink type packaging system is suitable for those products come out in order or soft product, such as the swiss roll, layer cake, steamed cake and muffin. The bread packaging line is for those products come out disorders.

Q: Can the packing system pack two layer biscuit, like 2 piles and each pile two piece?

A: Yes. Add the biscuit lamination device.

Q: How many lines we need for our biscuit production?

A: It depends on the production line capacity, and our single packing line maximum speed is 150-180 bags per minute per line. 

Q: Could our biscuit packaging solution can package 4 pieces (1 pile*4)biscuit?

A: Yes, just add some laminating device.

Q: What’s size of our standard cracker biscuit packaging lines?

A: The standard biscuit packaging system total is 5 lines, in order words, 5 sets of packaging machine. Total length need 12381mm, width needs 4351mm.

However, we can design the packaging system according to your biscuit size, character, biscuit package style, capacity and factory layout.

Q: What is the capacity of the cracker biscuit packaging system?

A: Depends on the cracker biscuit package style. If package type is one piece per bag, the packaging speed of each line can up to 100-250bags per minute. And the standard 5 biscuit packaging lines are 500-1250 pieces per minute.

Q: Could we add metal checker and weight checker to our packaging solution?

A: Yes. 

Q: What information need to offer for biscuit packaging solution?

A: Need the following information for the biscuit packaging solution:

(1)Biscuit information, such as biscuit size, character, shape and biscuit pictures.

(2)Biscuit package style: how many pieces per minute? How them in the package?

LATEST NEWS

New office and packaging machine workshop

Due to the big production requirement, Foshan Ruipuhua Machinery Equipment Co. LTD will expand the office and workshop. As plan, RUIPUHUA company will expand 5 floors for a new office building. And 3 floors for the packaging machine workshop, the first floor will be used for the semi-automatic packaging machine, the secondary for an automatic packaging machine, the third floor for the box-motion packaging machine, the secondary packaging, and the robot system.

And there will have a very huge meeting room and can contain over 200 people. Ruipuhua people are waiting for you to visit after in October 2021 year.  If you have time please contact Lotus. ( Email: lotuspack@ruipuhua.com, Whatsapp/ mobile: +8613420743171)

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Certification About Flow Packaging Machinery

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Packaging Machine Factory Introduction

Tel: +86-757-81263868

Fax: +86-757-81263869

Mobile: +86-13420743171

Email: lotuspackage@ruipuhua.com, lotuschen710@gmail.com

Add: No.9, North JunYe Road, Technology Industry C Zone, Shishan Town, Foshan City, China.

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