Wafer Automatic Process and Packaging System, Which Package Single Pack and Multi-pack

The automatic packaging system is designed for the product with a tray or box, and this packing line can automatically loading the tray and packing without any human operation. One worker can operate two lines, which saves employee costs for customer.This feeding and packing line equipped with deoxidiser or deoxidizing agent pad feeder, tray sucking down unit, tray automatic loading unit and packaging machine.

The packing speed of the tray loading and packaging line is 100-120 bags per minute.

1. Product introduction of automatic horizontal wrapping equipment for swiss roll :

This wafer packaging system is a multi-function system, which can pack single wafer and multi-wafer. We designed the whole packing system according to your layout and inquiry. The maximum speed can up to 250 bags/ minute. The speed of the family pack depends on the size.

2. Main Function of food packing machine for wafer:

The wafer packing line consists of a distance controller, reversing conveyor, auto sorting unit, and packing machine. This system will help wafer auto aligning, distanced, distributing, and delivering to the sorting unit and finish packing in order to keep a continuous and orderly production with lower waste and beautiful package. Alcohol spray and air charging are optional.

Single line packing speed can reach 80-220 bags/min.

The whole packaging system adopts 220V, 50HZ, single phase. Total Power is 26KW

The food packing system can use different packing models according to customer product inquiries. 

3. Advantage of automatic food packing system for wafer biscuit:

The horizontal packing line equipped with an auto aligning device and protective cover. The auto-correcting device is optional.

Simplified structure, easy operation, convenient cleaning, and maintenance. Easy adjustment for different products or parameter settings.

The Control system uses high-quality electronic, intelligent PLC, touch screen, and good HMI, operating more simply and conveniently.

The flow packing line equipped with several different speed belt to arrange breads or cakes to guarantee high speed stably and locate accurately.

The automatic food packaging machine and system use stainless steel and Nylon baffle, easy for operation and cleaning.

PU belt can be discharged without tools in 1 minute and equipped with a hopper to get product waste, which easy for cleaning and maintenance.

The food machinery structure is very simple, easy operation, convenient for cleaning and maintenance. Easy adjustment for different products or parameter settings.

The Control system of the plastic film packaging equipment uses high-quality electronic, intelligent PLC, touch screen, and good HMI, operating more simply and conveniently.

We will add a 90-degree turning conveyor or 180-degree turning conveyor to the packaging system according to customers’ factory layout or space.

Equipped with meter detector and weight checker, which can automatically connect with the flow packaging system.

Wafer automatic food packaging machine equipped with an auto aligning device and the automatic correcting device for the belt is optional.

The packing line can align wafers (products) and deliver to the sorting unit orderly to guarantee high speed stably and locate them accurately.

PU belt of packing machine can be discharged without tools and equipped with hopper to get product waste, which easy for cleaning and maintenance.

Simplified structure, easy operation, convenient cleaning and maintenance. Easy adjustment for different products or parameter settings.

The wafer line control system uses high-quality electronic, intelligent PLC, touch screen, and good HMI, operating more simply and conveniently.

The PU belt of the wafer packaging line can use sticky proof in white color optionally.

4. Application of automatic packaging machinery: 

Applicable for packing extruded food and other regular product, which made by cutting machines. Connected with former production line by automatic feeder or manual feeder.

5. Packaging samples:

wafer flow pack

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6. Drawing of automatic packaging solution:

wafer automatic packaging solution

7. Packaging system details.

(1) Distance controller

The main function of the distance controller is pull over the product distance or keep them in rows.

(2) Distributing conveyor

This distributing conveyor of the packaging solution is used to deliver products into different packaging lines. The length of these parts depends on customers’ production capacity or factory layout.

(3) Direction pusher

The direction pusher normally only use for wafer packaging system, which help change the wafer direction and deliver to the different packaging machine. 

(4) Storage belt

The main function of the storage Belt is to storage those wafers and help deliver to the packaging machine, finish packaging.

(5) Servo pusher

Introduction: This servo pusher only uses for the family wafer packaging line. In order words, if you need 6pcs per bag (2layer and each layer 3 pieces ), then this part needs to order. If you just need to pack a single wafer, then no need for these parts.

Function: The main function is to push the group wafer into the infeed conveyor, then package.

(6)Sorting unit

Sorting unit of packaging system introduction:

The sorting unit parts are consist of 2 conveyor belts and 5-6 sensors. 

The function of the sorting unit:

The main function of this sorting unit is to control the product feeding speed, located it, and connect it with the packaging machine automatically. Once it detected the product too much, the feeding speed will slow down, if lack of product, then the feeding speed will speak up soon. 

Advantage of the sorting unit:

Reducing human operation and make sure the packaging machine running at a stable speed with fewer product wastes.

bag former for packaging machine

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automatic sorting unit

The packaging machine model suggests:

A.Rotary type packaging machine

Machine Model

ZP-500 horizontal packing machine

ZP-500SG packing machine

(3 Servo controlled Doulbe cutter)

ZP-500SG packing machine

(3 Servo controlled Single cutter)

Packing speed

35-300 bags/min

35-300 bags/min

35-200 bags/min

Packing material

Plastic film (OPP/CPPPT/PEKOP/CPPALU-FOIL)

Bag style

Pillow type/fat pouch (3-side presealed)

Bag size (L*W*H)

85mm-230mm, 20-90mm,5-50mm

60mm- infinite, 30-150mm,5-50mm

80mm- infinite, 30-150mm,5-55mm

Film width

66-400mm

Packing Dimension  (L*W*H)

4000mm*770mm*1600mm

4000mm*900mm*1600mm

Heat power

3.1kw

3.8kw

2.4kw

Motor power

0.55+0.75kw

2.5kw

Total power

5.6 kw

6.3kw

4.9kw

Overall weight

630kg

B.Box-motion type packaging machinery

No.

Items

Model

RD-BM-508S Box-motion Servo Packaging Machine

1

Bag former(mm)

W100-200mmHMax 100mm  -- Big former

W50-100mmHMax 70mm    --- Small former

2

Bag length

Small outer diameter 80-400mm; Large outer diameter 100-400mm

3

Film Width

100-500mm

4

Packing Speed

60-80bags/minute

5

Packing material

OPP or CPP / OPP+CPP/PET+CPP/PET+LLDPE/PET+VMCPP

6

Machine size

 L4000*W1139*H1680mm

7

Total Power

3.5KW

8

Voltage

Single phase 220V  50/60HZ  Air pressure:0.6MPA

9

Overall Weight

1000KG

FLOW PACKAGING MACHINE zp-100

BOX-MOTION PACKAING MACHINE RD-BM-508S

wafer3.jpg

FAQ about packaging machinery:

Q: How many space we need for the bread automatic packaging system?

A: Depends on the product capacity and your factory layout. But our standard 5 lines of the packaging system needs 16000mm length and 6460 width.

Q: What’s the difference between the rotary type packaging machine and the box-motion type packaging machine?

A: Difference as below:

①Cutter type: The rotary type packaging machine cutter is rotary one, The box-motion packaging equipment is the box-motion type cutter.

②Machine parts: The cutter jaw unit of the box-motion type packaging equipment is imported from Taiwan.

③Servo motor: The rotary type packaging machine is step motor, single servo motor, 2 servo motors and 3 servo motors are optional. The box-motion type packaging machine is 4 servo motors. 

Q: Do we need a spare packing line?

A: Yes if you have enough space. Because it will affect your production if some machine need maintenance, it’s better to have one spare packaging line.

Q: What’s the belt size of automatic packaging system?

A: The standard automatic packaging system belt size is 1000mm width and height 1000mm, but it can be customized.

Q: We want to pack single piece wafer and 10 piece wafers by one packing system, is it ok?

A: Yes, off course. But the capacity and the two size of wafer should be within the range of one packing model. For example, if the packaging machine ZP-500SG can pack single pack and 10 pieces wafer and the speed is less than 200 bags per minute. Then the answer is yes.

Q: What kind of information I need to offer if we want to buy this wafer automatic packaging system?

A: wafer size and pictures, package details, capacity, factory layout in CAD format and wafer production video.

Q: Could we pack the wafer without jams or Chocolate coated?

A: Yes, no problem.

Q: Could you help us adding the finished conveyor to deliver the wafer package into another room for carton packages?

A: Yes, of course. We are professional in designing the food packaging factory, considering the product flow, worker operation direction and passageway.

Q: Do you have a packaging solution can package single wafer and family wafer?

A: Yes, we can offer the combined wafer packaging system to you according to your requirements.

Q: Could we just want the single wafer packaging machine?

A: Yes, off course. We can just offer the single wafer packaging system or family wafer packaging system or the combined wafer packaging solution with single pack and group pack.

LATEST NEWS

New office and packaging machine workshop

Due to the big production requirement, Foshan Ruipuhua Machinery Equipment Co. LTD will expand the office and workshop. As plan, RUIPUHUA company will expand 5 floors for a new office building. And 3 floors for the packaging machine workshop, the first floor will be used for the semi-automatic packaging machine, the secondary for an automatic packaging machine, the third floor for the box-motion packaging machine, the secondary packaging, and the robot system.

And there will have a very huge meeting room and can contain over 200 people. Ruipuhua people are waiting for you to visit after in October 2021 year.  If you have time please contact Lotus. ( Email: lotuspack@ruipuhua.com, Whatsapp/ mobile: +8613420743171)

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Certification About Flow Packaging Machinery

CE 2020
CE Certification N95 Mask Machine
CE Disposable Face Mask Machine
CE Reports N95 Mask Machine
CE Reports Automatic Face Mask Machine
EC 161125
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Packaging Machine Factory Introduction

Tel: +86-757-81263868

Fax: +86-757-81263869

Mobile: +86-13420743171

Email: lotuspackage@ruipuhua.com, lotuschen710@gmail.com

Add: No.9, North JunYe Road, Technology Industry C Zone, Shishan Town, Foshan City, China.

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